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刮板输送机链轮组件密封失效形式及原因分析

Scraper Conveyor Sprocket Assembly Seal Failure Form and Cause Analysis

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针对某煤炭企业链轮组件浮动油封经常出现故障的问题,分析了浮动油封结构及工作机理,得出O形圈是链轮组件经常出现故障的主要部件,磨损域烧伤、润滑外泄、老化错位是其主要实失效形式,进一步分析得出O形圈出现故障的主要因素是安装预紧力设置和煤尘侵入.借助ANSYS Workbench有限元仿真分析软件完成了浮动油封的微观分析,结果表明,预紧状态与O形圈所受应力和变形有直接关系,预紧力越大,O形圈预应力越大,会加剧O形圈的弹性变形及磨损;预紧力过小,就会出现润滑外泄,与实际工作情况吻合.
Aiming at the problem of frequent failure of floating oil seal of sprocket wheel assembly in a coal enterprise,the structure and working mechanism of floating oil seal are analyzed,and it is concluded that O-ring is the main part of sprocket wheel assembly which often fails,and wear domain bums,lubrication leakage,and aging and misalignment are the main forms of failure,and it is further analyzed that the main factors for the failure of O-ring are the setting of installation preload and the intrusion of coal dust.With the help of ANSYS wOrkbench finite element simulation and analysis software to complete the micro-analysis of the floating oil seal,the results show that the pre-tensioning state and the O-ring stress and deformation have a direct relationship,the greater the pre-tensioning force,the greater the O-ring pre-stress,which will exacerbate the elastic deformation of O-rings and wear;;pre-tensioning force is too small,lubrication leakage,and the actual work situation coincides.

scraper conveyorsprocket assemblysealfailure form

李宁

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山西焦煤山煤国际庄子河煤业有限公司,山西 长治 047100

刮板输送机 链轮组件 密封 失效形式

2024

机械管理开发
山西省机械工程学会

机械管理开发

影响因子:0.273
ISSN:1003-773X
年,卷(期):2024.39(5)
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