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煤矿皮带机换向滚筒的优化设计研究

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换向滚筒是皮带机中比较重要的结构部件,基于响应面优化方法并利用ANSYS建立数值模型,对结构开展优化设计工作,优化目标是保证滚筒性能满足要求的情况下降低整体的重量。通过结构优化换向滚筒的最大变形、最大应力分别增加了 19。65%和0。46%,但在模型设置的约束条件范围内,能满足使用要求。滚筒整体质量由1 290 kg降低至1 116。11 kg,降低幅度为13。41%,其加工制作成本可降低8%左右。对新的换向滚筒进行工程实践验证,发现整体运行良好,达到了预期效果,此次结构优化为企业创造了良好的经济效益。
Optimisation Design Study of Reversing Pulley of Coal Mine Belt Conveyor
The reversing pulley is an important structural component in the belt conveyor.Based on the response surface optimisation method and the numerical model established by ANSYS,the optimisation design of the structure is carried out,and the optimisation objective is to ensure that the performance of the pulley meets the requirements of the case of reducing the overall weight.The maximum deformation and maximum stress of the reversing drum increased by 19.65%and 0.46%respectively through structural optimisation,but within the constraints set by the model,it can meet the usage requirements.The overall weight of the drum is reduced from 1,290 kg to 1,116.11 kg,with a reduction of 13.41%,and its processing and production cost can be reduced by about 8%.The new reversing pulley is verified in engineering practice,and it is found that the overall operation is good and achieves the expected effect,and this structural optimisation creates good economic benefits for the enterprise.

belt conveyorreversing pulleyresponse surface optimisation methodnumerical model

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山西新元煤炭有限责任公司,山西 寿阳 045400

皮带机 换向滚筒 响应面优化法 数值模型

2024

机械管理开发
山西省机械工程学会

机械管理开发

影响因子:0.273
ISSN:1003-773X
年,卷(期):2024.39(7)