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基于声发射监测的微磨削特征信号感知测量

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高端材料在精密工业领域得到广泛应用,其表面加工质量检测是关键问题之一。为了进一步提高表面质量评估能力,设计了 一种基于声发射监测的工业高端材料微磨削特征信号感知方法,探讨了声发射信号时域均方根谱与频带信号能量的关系。研究结果表明:磨粒与抛光材料的表面存在明显摩擦效应,抛光材料在较低频率范围内具有一定的摩擦效应。当微裂纹的崩边宽度由48。125 µm减小到36。1231 μm时,其高频区能量占比由19。13%下降到18。1%。声发射信号的取样间隔与破裂边缘的宽度有一定偏差,两者相关性只有0。452。在早期磨损阶段存在较大振动作用,进入较低频段后则获得了较大能量。该研究有助于提高精密工业加工效率,具有很好的指导意义。
Sensing and Measurement of Microgrinding Characteristic Signals Based on Acoustic Emission Monitoring
High-end materials are widely used in the field of precision industry,and the quality inspection of surface machining is one of the key problems.In order to further improve the ability of surface quality evaluation,a method based on acoustic emission monitoring was designed to detect the characteristic signals of industrial high-end materials in micro-grinding,and the relationship between acoustic emission signal RMS spectrum in time domain and signal energy in frequency band was discussed.The results show that there is an obvious friction effect between the abrasive particle and the surface of the polishing material,and the polishing material has a certain friction effect in the lower frequency range.When the edge width of the microcrack decreases from 48.125µm to 36.1231 μm,the energy proportion of the high frequency region decreases from 19.13%to 18.1%.The sampling interval of acoustic emission signal has a certain deviation from the width of the fracture edge,and the correlation between the two is only 0.452.In the early wear stage,there is a large vibration effect,and after entering the lower frequency band,more energy is obtained.This research is helpful to improve the efficiency of precision industrial processing and has a good guiding significance.

micro-grindingunsteady state characteristicsacoustic emissiontime-frequency domain characteristicssignal perception

王岩

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开封技师学院智能制造学院,河南 开封 475000

微磨削 非稳态特征 声发射 时频域特征 信号感知

2024

机械管理开发
山西省机械工程学会

机械管理开发

影响因子:0.273
ISSN:1003-773X
年,卷(期):2024.39(9)