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金属激光增材制造过程温度场模拟研究

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为研究金属激光增材制造过程的温度场特征,实现温度场的准确预测和调控,研究和选取了激光增材过程模拟所涉及的几何模型、材料模型、热源模型、边界条件和二次开发算法,分析了激光扫描速度对单层单道次激光熔化工艺过程熔池温度场的影响规律,进一步得到了多层多道次增材过程熔池温度场分布特征,为准确预测增材制造过程激光熔池和温度场特征提供理论依据.结果表明:增材制造过程的激光熔池形貌特征呈现出非对称分布特征,且实时增材区域熔池形貌的非对称程度较已增材区域更为严重;层内或层间已凝固区域的温度场对实时激光熔池区域的温度分布特征造成影响;实时激光熔池温度场也会影响已凝固区域的温度场分布和温度梯度,造成已凝固部分材料因温度积累而发生再熔化和固体相变.
Simulation research on the temperature field in metal laser additive manufacturing process
To study the temperature field characteristics of the metal laser additive manufacturing process and achieve the accurate prediction and control of the temperature field,geometric models,material models,heat source models,boundary conditions,and secondary development algorithms involved in laser additive process simulation were studied and selected.The influence of laser scanning speed on the temperature field of the molten pool in the single-layer and single-pass laser melting process was analyzed,and the distribution characteristics of the molten pool temperature field in the multi-layer and multi-pass additive manufacturing process were further obtained,providing a theoretical basis for accurately predicting the characteristics of the laser molten pool and temperature field in the additive manufacturing process.The results show that the morphology characteristics of the laser melt pool in additive manufacturing process exhibit asymmetric distribution,and the degree of asymmetry of the melt pool morphology in the real-time additive region is more severe than that in the already additive region;The temperature field in the solidified area within or between layers affects the temperature distribution of the real-time laser melt pool area;The real-time temperature field of the laser melt pool can also affect the temperature field distribution and temperature gradient in the solidified area,causing temperature accumulation in the solidified part of the material and resulting in remelting and solid phase transition.

additive manufacturingtemperature fieldsimulationsecondary developmentmulti-pass

赵蒙、侯熙硕、程明贤、王焕春、朱宇豪、王煊军

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火箭军工程大学智剑实验室 陕西 西安 710025

天津航海仪器研究所 天津 300131

增材制造 温度场 模拟 二次开发 多道次

2025

金属加工(热加工)
机械工业信息研究院

金属加工(热加工)

影响因子:0.098
ISSN:1674-165X
年,卷(期):2025.(1)