金属加工(热加工)2025,Issue(1) :63-69.

薄板激光-电弧复合焊与双丝MAG电弧焊的接头缺陷对比分析

Comparative analysis of welding defect between hybrid laser arc welding and tandem MAG welding in thin plate

张辉 伍道亮 师金凤 白丹波 江亲甲
金属加工(热加工)2025,Issue(1) :63-69.

薄板激光-电弧复合焊与双丝MAG电弧焊的接头缺陷对比分析

Comparative analysis of welding defect between hybrid laser arc welding and tandem MAG welding in thin plate

张辉 1伍道亮 1师金凤 1白丹波 1江亲甲1
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作者信息

  • 1. 招商重工(江苏)有限公司 江苏 南通 226100
  • 折叠

摘要

船用薄板拼板常采用传统的埋弧焊或焊条电弧焊,但存在焊接变形大和焊接效率低的问题.激光-电弧复合焊和双丝MAG电弧焊作为新型焊接方法,具有焊接速度快、焊接变形小、焊接道数少,以及可单面焊双面成形等优点,在提高焊接速度和生产效率的同时能够显著减小焊接变形.通过介绍激光-电弧复合焊和双丝MAG电弧焊两种方法拼接6mm厚的AH36钢板的焊接工艺,并对出现的焊接缺陷进行比较.结果表明:拼接薄板时,激光-电弧复合焊高速高效和防止变形的优势更为突出,但是激光-电弧复合焊比双丝MAG电弧焊更易出现气孔、飞溅、咬边及未熔合的问题;两种焊接方法均会出现反面成形不良的问题,不易出现裂纹和未焊透问题.通过对比分析,加深对激光-电弧复合焊和双丝MAG电弧焊方法的理解,同时便于船厂对可能出现的缺陷提前进行干预,选取合适的缺陷检测方案,也为新工艺的开发提供参考.

Abstract

Traditional SAW and SMAW method is frequently used for marine thin plate panel welding.However,the high heat input and double-sided welding with back gouging during welding which result in significant deformation.Hybrid laser arc welding and tandem MAG welding as novel welding techniques,faci litate automatic welding with ease and enable one-side welding both sides formation,thereby enhancing weld ing speed and production efficiency while markedly reducing welding deformation.This study presents panel welding of 6mm thickness AH36 grade steel plate in hybrid laser arc welding and tandem MAG welding methods,compares and consolidates the welding defects encountered.The findings indicate that issues such as pores,excessive spatter,and inadequate forming on back side could all come up when hybrid laser arc welding and tandem MAG welding for thin plates panel welding under stable equipment operation.In comparison to tandem MAG welding method,hybrid laser arc welding approach is more susceptible to undercut and non-fusion issue.Through comparative analysis,the comprehension of hybrid laser arc welding and tandem MAG welding methods is deepened,meanwhile enabling shipyards to proactively address potential defects,and select appropriate defect detect ion strategies,and provide reference for the development of innovative processes.

关键词

薄板/高速高效自动焊/单面焊/激光-电弧复合焊/双丝MAG电弧焊/焊接缺陷

Key words

thin plate/high speed and efficiency automatic welding/single side welding/hybrid laser arc welding/tandem MAG welding/welding defect

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出版年

2025
金属加工(热加工)
机械工业信息研究院

金属加工(热加工)

影响因子:0.098
ISSN:1674-165X
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