现代制造工程2024,Issue(1) :74-79.DOI:10.16731/j.cnki.1671-3133.2024.01.011

基于蜗杆砂轮磨削斜齿面原理性自然扭曲计算及三截面参数修形优化试验验证研究

Research of principle distortion of helical gear tooth surfaces during the grinding processing by worm-wheel machining and modification based on the tooth three section parameters

王泽贵 郭丽芳
现代制造工程2024,Issue(1) :74-79.DOI:10.16731/j.cnki.1671-3133.2024.01.011

基于蜗杆砂轮磨削斜齿面原理性自然扭曲计算及三截面参数修形优化试验验证研究

Research of principle distortion of helical gear tooth surfaces during the grinding processing by worm-wheel machining and modification based on the tooth three section parameters

王泽贵 1郭丽芳2
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作者信息

  • 1. 上海电子信息职业技术学院机械与能源工程学院高端装备机械可靠性与智能诊断研究中心,上海 201411
  • 2. 上海汽车变速器有限公司技术中心,上海 201807
  • 折叠

摘要

基于蜗杆砂轮磨削斜齿轮齿面原理性自然扭曲问题,计算推导磨齿加工接触迹方程,选取齿形齿向评价范围,建立齿面扭曲模型,求得蜗杆砂轮磨削斜齿轮自然扭曲下的齿形齿向角度偏差值,优化与自然扭曲相关的齿轮微观修形参数,包括减小齿向鼓形量、调整配对齿轮鼓形量、调整配对齿轮扭曲量,经试验验证可有效降低或补偿蜗杆砂轮磨削斜齿轮自然扭曲,即可有效改善齿轮承载性能,减小齿轮啮合冲击,提升传动精度和振动噪声水平.

Abstract

Based on the principal distortion issue of helical gear tooth surfaces during the grinding processing by worm-wheel ma-chining,the contact trace equation was deduced,the evaluation scope of gear tooth profile and lead was selecteel and the distor-tion model was created,the deviation values of tooth profile and lead angles were calculated.The distortion optimization parame-ters also included the tooth profile drum and the counterpart gear tooth drum or the distortion.Through the experiment and verifi-cation,the distortion compensate methods could effectively optimize the distortion,load bearing capacity,the gear meshing impact force,the gear precision and vibration or noise level.

关键词

齿面扭曲/微观修形/磨齿/斜齿轮

Key words

tooth surface distortion/micro modification/grinding/helical gear

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基金项目

上海电子信息职业技术学院高层次与紧缺人才科研启动经费资助项目(GCC2024007)

出版年

2024
现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
参考文献量4
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