首页|发动机转静子同轴度偏心工艺优化研究

发动机转静子同轴度偏心工艺优化研究

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中涵道比涡扇发动机高压涡轮单元体安装时,由于存在套齿配合间隙、轴承径向游隙和弹性支座变形的同轴度影响因素,使得高压涡轮转子封严篦齿发生偏心向下,造成与静子空气挡油圈的碰磨故障.利用有限元静力学方法,分析得到弹性支座具体形位变化,利用最小二乘法原理,计算得到转子封严篦齿的偏心量.提出一种新型高压涡轮转静子偏心装配工艺,设计高压涡轮模拟工艺轴,基于工艺轴安装时套齿配合间隙与轴承径向游隙的装配偏差,结合发动机真轴装配偏差影响因素,综合得到静子空气挡油圈的最终偏心调整量,可实现高压涡轮转静子的封严间隙优化同心,避免发动机转静子发生碰磨,解决了发动机振动过大、轴承腔漏油等问题.该工艺方法经过装配试验验证有效,研究结果可为其他型号发动机转静子同轴度装配工艺设计提供参考.
Optimization research on eccentricity process of engine rotor and stator concentricity
When the high-pressure turbine unit of turbofan engine with medium bypass ratio is assembled,due to the concentricity affection factors of spline fit gap,radial bearing clearance and elastic seat deformation,the seal labyrinth of high-pressure turbine rotor goes downward eccentrically,leading to the collision failure with air oil deflector on the stator.By means of finite element method of statics,the specific geometric deformation of elastic seat was analyzed and obtained.Taking use of least square princi-ple,the eccentricity of seal labyrinth on the rotor was calculated.A new method of the eccentricity assembly process of the high-pressure turbine rotor and stator was advocated,and the simulation process axis of high-pressure turbine was designed.Based on the assembly deviations of spline fit gap and radial bearing clearance during the process axis installation,combining with the af-fection factors of actual axis assembly deviations,the final eccentricity adjustment account of the air oil deflector on the stator can be acquired comprehensively to achieve the optimization concentricity of the seal clearance between the rotor and stator of high-pressure turbine,getting rid of the collision between the rotor and stator of engine and solving the problems of high vibration and oil leakage from bearing cavity.This method is proved to take effect through the assembly test and the research results can afford the reference to the assembly process designation of the rotor and stator concentricity of other engine types.

turbofan enginecollision failurefinite element of staticsleast square principleeccentricity assembly process

赵哲、杨滨赫、张磊

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中国航发沈阳发动机研究所,沈阳 110015

涡扇发动机 碰磨故障 有限元静力学 最小二乘法原理 偏心装配工艺

2024

现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
年,卷(期):2024.(1)
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