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柔性辊压成形技术及装备发展现状与展望

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柔性辊压成形是一种新型塑性加工技术,与传统带材成形技术相比,该工艺通过多道次成形辊小角度变化完成成形要求,结合了自动化及高水平智能控制系统,工艺先进性高,该工艺的升级可以更好地利用框架式结构来实现轻量化。针对成形构件的不同特征,包括等截面、变截面、轴线侧弯和变深度构件,调研了辊压成形工艺的研究现状,包括机理机制、成形受力及有限元仿真。描述了该工艺成形过程中出现的缺陷类型及产生机理,给出了控制各类缺陷所使用的改进措施。最后总结了该工艺目前已应用的领域和未来重点开发应用的领域,指出该工艺在采用高自动化水平制造高精度、高质量构件方面具有良好的发展前景。
Development status and prospect of flexible roll forming technology and equipment
Flexible roll forming is a new plastic processing technology,compared with the traditional strip forming technology,the process takes the multi-pass forming roll small angle changes to complete the forming requirements,combined with automation and high-level intelligent control system,high technology advanced,the upgrade of the process can better use the frame structure to a-chieve lightweight.According to the different characteristics of forming members,including equal section,variable section,axis side bending and variable depth members,the research status of roll forming technology was investigated,including the mecha-nism,forming force and finite element simulation.The types and mechanisms of defects in the process of forming were described,and the improvement measures used to control these defects were given.Finally,the application fields of this process and the key development and application fields in the future were summarized.It was pointed out that this process has a good development prospect in manufacturing high-precision and high-quality components with high automation level.

roll formingflexibleprofileslight weightdefect

郭文凤、刘春梅、王云、郑硕、冯宇程

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南京航空航天大学材料科学与技术学院,南京 211100

浙江金马逊智能制造股份有限公司浙江省航空航天金属导管塑性成形技术与装备重点实验室,丽水 323000

辊压成形 柔性 型材 轻量化 缺陷

国家自然科学基金青年科学基金项目国家自然科学基金面上基金项目江苏省自然科学基金青年基金项目国家自然科学基金项目

5210536252175328BK20210310U1937206

2024

现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
年,卷(期):2024.(1)
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