现代制造工程2024,Issue(4) :102-108.DOI:10.16731/j.cnki.1671-3133.2024.04.014

基于点云的航发叶片分割及打磨轨迹规划方法

Aeroengine blade segmentation and grinding trajectory planning method based on point cloud

马国庆 刘启畅 刘珺玮 曲合拉·金恩斯
现代制造工程2024,Issue(4) :102-108.DOI:10.16731/j.cnki.1671-3133.2024.04.014

基于点云的航发叶片分割及打磨轨迹规划方法

Aeroengine blade segmentation and grinding trajectory planning method based on point cloud

马国庆 1刘启畅 2刘珺玮 2曲合拉·金恩斯3
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作者信息

  • 1. 长春理工大学机电工程学院,长春 130022;长春理工大学重庆研究院,重庆 401121
  • 2. 长春理工大学机电工程学院,长春 130022
  • 3. 阿勒泰地区职业技术学校,阿勒泰 836599
  • 折叠

摘要

针对航发叶片打磨过程中点云分割效果差和轨迹规划中曲面拟合所带来的计算量大的问题,提出了一种基于点云的航发叶片分割及打磨轨迹规划方法,旨在改善点云分割效果并降低计算量.通过结构光相机采集待打磨叶片点云,进行滤波等预处理,并对随机采样一致性(Random Sample Consensus,RANSAC)平面分割算法进行改进,提升算法效率.设计一种结合点云颜色信息的区域生长分割算法,实现叶片待打磨区域的稳定分割.提出一种直接基于点云的三重截面法,配合B样条曲线拟合算法生成预打磨轨迹,并基于等残高算法优化行距,完成打磨轨迹规划.经实验验证,平面分割算法相较于传统方法效率提升40.25%,数据处理效率大大提高.此外,通过改进的区域生长分割算法,叶片打磨轨迹规划效率得到明显提高,其实现效果显著增强.

Abstract

Aiming at the problem of poor point cloud segmentation effect in the grinding process of aviation engine blades and the large amount of calculation caused by surface fitting in trajectory planning,a point cloud based method for aircraft engine blade segmentation and grinding trajectory planning was proposed,aiming to improve point cloud segmentation effect and reduce the a-mount of calculation.The point cloud of the blade to be polished was collected by the structured light camera,pre-processed such as filtering was carried out,and the Random Sample Consensus(RANSAC)plane segmentation algorithm was improved to im-prove the efficiency of the algorithm.A region growing segmentation algorithm combined with point cloud color information was designed to achieve stable segmentation of the blade area to be polished.A triple section method directly based on point cloud was proposed,combined with B-spline curve fitting algorithm to generate pre-grinding trajectory,and based on equal residual height algorithm to optimize line spacing,complete grinding trajectory planning.It has been verified by experiments that the efficiency of the plane segmentation algorithm is 40.25%higher than that of the traditional method,and the data processing efficiency is greatly improved.In addition,through the improved region growing segmentation algorithm,the efficiency of blade grinding traj-ectory planning is significantly improved,and its realization effect is significantly enhanced.

关键词

叶片打磨/平面分割/叶片点云分割/轨迹规划

Key words

blade grinding/plane segmentation/blade point cloud segmentation/trajectory planning

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基金项目

吉林省科技发展计划(YDZJ202301ZYTS263)

吉林省科技发展计划(YDZJ202301ZYTS423)

重庆市自然科学基金(cstc2021jcyjmsxmX0989)

出版年

2024
现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
参考文献量9
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