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薄盘工件加工过程中的不平衡量分析及去重方法研究

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薄盘工件是转子机构上常见的零/部件,在装配调试前通常需要进行动平衡测试与校正。目前常用的不平衡校正方法存在加工与校正分离、平衡工艺复杂,以及效率低等问题。基于该问题提出在薄盘工件加工过程中不平衡量校正的方法,结合复合数控机床的主轴准停、刀具定位及去重控制等功能,进行薄盘工件不平衡量在线去重校正。同时,为了提高薄盘工件不平衡量在线去重校正精度,提出一种附加去重率的迭代控制方法,并从理论上证明了该方法的稳定性。通过仿真计算讨论了附加去重率的迭代控制方法优势,探讨了理想去重率的选取问题。研究内容可以在无动平衡机的情况下实现薄盘工件不平衡量在线去重校正,对创新性解决薄片工件平衡成本高、效率低等问题以及提高工件加工精度等方面具有重要的意义。
Research on the analysis and weight moving method of unbalance vector during the machining process for thin disc-type workpiece
Thin-disk parts are common parts on rotor mechanism,which usually need to be tested and calibrated for dynamic bal-ance before assembly and commissioning.At present,the commonly used dynamic balancing calibration methods have problems such as the separation of processing and calibration,complex balancing process and low efficiency.Based on these problems,a method is proposed to correct the unevenness during the machining of thin-disk workpieces,and combine the spindle quasi-stop,tool positioning and de-weighting control functions of the composite CNC machine tool to perform online de-weighting correction of thin-disk workpieces.Meanwhile,in order to improve the correcting accuracy,an iterative control method with weight moving rate is proposed,and its stability is proved theoretically.The advantages of iterative control method with weight moving rate are dis-cussed by simulation analysis,and the ideal weight moving rate selection method is discussed.The research content can realize online de-weighting correction of thin-disk workpieces unbalance without dynamic balancing machine,and the balance efficiency and accuracy can be improved,the balance cost can be reduced.

thin-disk workpieceunbalance vectorweight moving modeliterative weight movingweight moving rate

万国良、张仕海、屈重年、张宗艺

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天津职业技术师范大学机械工程学院,天津 300222

薄盘工件 不平衡量 去重建模 迭代去重 去重率

天津市自然科学基金面上项目天津市教委科研重点项目

22JCYBJC016402022ZD025

2024

现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
年,卷(期):2024.(4)
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