现代制造工程2024,Issue(4) :146-152.DOI:10.16731/j.cnki.1671-3133.2024.04.020

油管外接管生产线送料切断控制系统设计

Design of feeding and cutting control system for tubing coupling production line

林思安 王继荣 赵清海 王鑫磊 李军
现代制造工程2024,Issue(4) :146-152.DOI:10.16731/j.cnki.1671-3133.2024.04.020

油管外接管生产线送料切断控制系统设计

Design of feeding and cutting control system for tubing coupling production line

林思安 1王继荣 2赵清海 1王鑫磊 1李军3
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作者信息

  • 1. 青岛大学机电工程学院,青岛 266071
  • 2. 青岛大学机电工程学院,青岛 266071;青岛大学威海创新研究院,威海 264200
  • 3. 青岛大学计算机科学技术学院,青岛 266071
  • 折叠

摘要

针对油管外接管生产过程中切断精确度低、废料率高,各设备相互独立及自动化程度较低等问题,在传统钢管切割设备的基础上优化设计了精确送料单元、锁紧切割单元、自动下料单元.基于S7-1500 PLC进行了油管外接管自动生产线控制系统的硬件及软件设计,利用TIA Portal设计控制逻辑,采用西门子KTP1200人机交互面板对生产线工作状态进行实时监控,实现对整机的协调控制.实验测试表明,所设计的油管外接管自动生产线自动化程度高、运行稳定,显著提高了油管外接管的生产效率与自动化程度.

Abstract

In order to solve the problems of low accuracy of tubing coupling cutting and high scrap rate in the production of tubing couplings,each equipment works isolately under a low automation situation,the precise feeding unit,locking cutting unit and automatic unloading unit were optimized on the basis of the traditional steel pipe cutting equipment.The hardware and software design of the tubing coupling automatic production control system was carried out based on S7-1500 PLC,and the control logic was designed by TIA Portal,and the working status of the production line was monitored in real time by Siemens KTP1200 hu-man-machine interaction panel to realize the coordinated control of the machine.The experiments show that the designed tubing coupling automatic production line has a high degree of automation and operates stably,which significantly improves the produc-tion efficiency and automation of tubing coupling.

关键词

精确送料/锁紧切割/自动生产线/人机交互

Key words

precise feeding/lock cutting/automatic production line/human-machine interaction

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基金项目

国家自然科学基金面上项目(52175236)

出版年

2024
现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
参考文献量15
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