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J-C本构模型参数对45钢钻削仿真结果的影响规律

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基于AdvantEdge FEM软件建立了 45钢钻削过程的有限元数值仿真模型,通过单因素仿真试验获得了一组用标准麻花钻钻削45钢工件时的扭矩、轴向力、钻削温度和切屑形态仿真数据,并据此研究了 45钢J-C本构模型的5个参数(屈服强度、硬化模量、应变率敏感系数、温度软化系数、应变硬化指数)对钻削过程数值仿真结果的影响。结果表明,45钢J-C本构模型的5个参数对其钻削过程数值仿真结果的影响具有明显的规律性。在给定的工艺参数与工件材料J-C本构模型的5个参数的取值范围内,扭矩、轴向力与钻削温度受屈服强度、硬化模量、温度软化系数的影响较大;切屑卷曲半径的变化主要受屈服强度、温度软化系数、应变硬化指数的影响,与参数硬化模量、应变率敏感系数的关系不大。该结果对调整与优化用于钻削过程有限元数值仿真的工件材料J-C本构模型参数,获得准确的钻削过程数值仿真结果有一定的参考价值。
The influence of J-C constitutive model parameters on the simulation results of 45 steel drilling
Based on AdvantEdge FEM software,the finite element numerical simulation model of 45 steel drilling process was es-tablished.A set of simulation data of torque,drilling force,drilling temperature and chip morphology when drilling 45 steel work-piece with standard twist drill was obtained through single factor simulation experiment.The effects of five parameters of 45 steel J-C constitutive model(yield strength,hardening modulus,strain rate sensitivity,thermal sensitivity and strain-hardening exponent)on the numerical simulation results of drilling process were studied.The results show that the influence of five parame-ters of J-C constitutive model on the numerical simulation results of drilling process of 45 steel has obvious regularity.The torque,drilling force and drilling temperature are greatly affected by yield strength,hardening modulus and thermal sensitivity.The varia-tion of chip crimp radius is mainly affected by yield strength,thermal sensitivity and strain-hardening exponent,and has little rela-tionship with parameters hardening modulus and strain rate sensitivity.The results have a certain reference value for adjusting and optimizing the parameters of workpiece material J-C constitutive model used for finite element numerical simulation of drilling process and obtaining accurate numerical simulation results of drilling process.

drilling processfinite element numerical simulationJ-C constitutive model parameterssimulation results45 steel

程兰兰、熊良山

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华中科技大学,武汉 430074

钻削过程 有限元数值仿真 J-C本构模型参数 仿真结果 45钢

国家自然科学基金项目

52375432

2024

现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
年,卷(期):2024.(9)