首页|基于五轴无支撑3D打印的手肘模型位姿调整算法

基于五轴无支撑3D打印的手肘模型位姿调整算法

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骨科急救对支具制造时间具有高度敏感性,3D打印技术为个性化支具快速制造提供了有利条件。由于手肘支具弯曲管状具有大量相对于打印平台的悬空结构,支撑的打印极大影响成型效率。打印底板可旋转的五轴无支撑3D打印工艺为高效打印提供了有效解决方案。但经现场三维扫描的不规则手肘模型位姿需与打印机构适配,才能顺利打印。为解决手肘模型最优位姿适配问题,提出了基于三维手肘模型特征与打印装备结构约束下的位姿调整算法(即五轴无支撑3D打印的手肘模型位姿调整算法)。针对三维扫描模型的不规则性,通过对手肘模型中心线的提取、三坐标轴夹角计算和长短轴几何识别等多维度获得模型空间位姿特征;针对打印装备底板旋转角度限制及底面模型生长点坐标位置,进行手肘模型的底面平行、空间朝向和底板贴近等多角度位姿优化调整,以适合3D打印要求。通过仿真对比分析和打印实验,验证了所提手肘模型位姿调整算法的有效性,对无支撑快速3D打印的切片处理提供支持。
A position adjustment algorithm for elbow models based on five-axis unsupported 3D printing
Orthopedic emergency treatment is highly sensitive to the manufacturing time of braces.3D printing technology provides favorable conditions for rapid manufacturing of personalized braces.Due to the curved tube shape of the elbow support having a large number of suspended structures relative to the printing platform,the supported printing greatly affects the forming efficiency.The five-axis unsupported 3D printing process with rotating bottom plate provides an effective solution for efficient printing.However,the position and pose of the irregular elbow model after field 3D scanning should be adapted to the printing mechanism to print smoothly.In order to solve the optimal pose adaptation problem of elbow model,an automatic pose adjustment method based on 3D elbow model features and printing equipment structure constraints was proposed.Aiming at the irregularity of the 3D scanning model,the spatial pose characteristics of the model were obtained by extracting the center line of the elbow mod-el,calculating the angle between the three axes,and identifying the long and short axes.In view of the limitation of the rotation angle of the bottom plate of the printing equipment and the coordinate position of the growth point of the bottom model,the multi-angle pose of the elbow model was optimized and adjusted,such as the parallel bottom surface,the spatial orientation and the close bottom plate,so as to meet the requirements of 3D printing.The effectiveness of the pose adjustment algorithm for the raised elbow model was verified through simulation comparative analysis and printing experiments,providing support for the slice pro-cessing of unsupported fast 3D printing.

3D printing3D scanningthe extraction of centerlineposition adjustmentfeature matching

刘佳畅、张帆、涂一文、杨肖、郝冉

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武汉理工大学机电工程学院,武汉 430070

3D打印 三维扫描 中心线提取 位姿调整 特征匹配

2024

现代制造工程
北京机械工程学会 北京市机械工业局技术开发研究所

现代制造工程

CSTPCD北大核心
影响因子:0.374
ISSN:1671-3133
年,卷(期):2024.(10)
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