首页|基于Comsol的光刻模具兆声清洗换能器声场辐射仿真优化设计

基于Comsol的光刻模具兆声清洗换能器声场辐射仿真优化设计

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在光刻模具清洗中,兆声波技术展现出其独特的优势,兆声清洗能够去除小于0。2 μm的微小颗粒,且避免了空化现象可能引起的对物件表面的损伤。然而,兆声清洗换能器不同匹配层的水域声场分布差别很大,且目前鲜有关于兆声清洗换能器方面的研究。为了进一步提高光刻模具兆声清洗换能器的清洗效率,增大传入水中的声压,减小能量传递过程中的损耗,首先借鉴超声的方法对换能器整体进行了设计,然后利用有限元软件Comsol对光刻模具兆声换能器的水域声场进行了分析,采用Comsol中声-压电相互作用模块,通过改变匹配层材料和尺寸,研究了其对光刻模具兆声清洗换能器水域声压的影响规律,并基于分析结果对光刻模具兆声换能器进行了优化设计。优化结果表明,以5mm石英作为喷淋式兆声清洗换能器匹配层,其水域中的声场稳定性更好,且在传播距离为20~40 mm时有最大的声压幅值150 kPa。
Optimization Design and Sound Field Radiation Simulation of Photolithography Mold Megasonic Cleaning Transducers Based on Comsol
In the cleaning of lithography molds,megasonic technology has demonstrated its unique advantages.Megasonic cleaning can remove tiny particles smaller than 0.2 μm and avoid damage to the surface of the object that may be caused by cavitation.However,there are significant differences in the water acoustic field distribution of megasonic cleaning transducers with different matching layers,and there is currently little research on megasonic cleaning transducers.In order to further improve the cleaning efficiency of the photolithography mold megasonic cleaning transducer,increase the sound pressure transmitted into the water,and reduce the loss during energy transfer,firstly,the method of ultrasound is drawn to design the transducer as a whole.Then,the finite element software Comsol is used to analyze the water acoustic field of the photolithography mold megasonic cleaning transducer.The acoustic piezoelectric interaction module in Comsol is used to study its influence on the water acoustic pressure of the photolithography mold megasonic cleaning transducer by changing the matching layer material and size.Based on the analysis results,the photolithography mold megasonic cleaning transducer is optimized and designed.The optimization results show that using 5 mm quartz as the matching layer for the spray type megasonic cleaning transducer results in better sound field stability in water,and the maximum sound pressure amplitude is 150 kPa between propagation distances of 20~40 mm.

lithography moldmegasonic transducermatching layerwater acoustic pressure

刘延星、朱相宇、关俊祥、黎浩东、姚泽成

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东莞理工学院机械工程学院,广东 东莞 523808

光刻模具 兆声换能器 匹配层 水域声压

2025

机电工程技术
广东省机械研究所,广东省机械技术情报站,广东省机械工程学会

机电工程技术

影响因子:0.348
ISSN:1009-9492
年,卷(期):2025.54(1)