首页|蓄热式热氧化器控制系统设计与实现

蓄热式热氧化器控制系统设计与实现

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为了提高蓄热式热氧化器(Regenerative Thermal Oxidizer,RTO)在PVC手套制造业废气治理中的净化效率,根据该行业产生的废气特点,设计了一种三室RTO工艺流程,并开发了与之配套的基于PLC的自动化控制系统.首先,根据RTO工艺流程和监控需求,构建了硬件控制系统.然后,从提升阀自动换向、废气风量调频控制和PID温度调节控制等功能方面设计了软件系统,确保了RTO的高效自动化运行.进一步地,通过TCP/IP协议,构建了PLC、触摸屏和工业网关之间的以太网连接,并设计了直观易操作的触摸屏监控界面,实现了RTO系统的本地监控和基于云服务器的远程在线监控功能.最后,利用实际生产应用中的温度和频率数据对RTO系统的安全可靠性进行验证,实测数据表明,该控制系统不仅运行稳定且可靠,而且显著提高了废气的净化效率,净化效率高达99.3%.
Design and Implementation of Control System for Regenerative Thermal Oxidizer
To improve the purification efficiency of regenerative thermal oxidizer(RTO)in the waste gas treatment of PVC glove manufacturing industry,a three-chamber RTO process is designed according to the characteristics of waste gas produced in the industry,and a supporting PLC-based automatic control system is developed.First,the hardware control system is constructed according to the RTO process flow and monitoring requirements.Then,the software system is designed in terms of functions such as lift valve automatic reversing,frequency regulation control of waste gas volume and PID temperature regulation control,which ensure the efficient automatic operation of RTO.Further,through TCP/IP protocol,the Ethernet connection between PLC,touch screen,and industrial gateway is constructed,and an intuitive and easy-to-operate touch screen monitoring interface is designed,which realize the local monitoring and remote online monitoring function based on cloud server for the RTO system.Finally,the temperature and frequency data in practical production applications are used to verify the safety and reliability of RTO system.The measured data show that the control system not only operates stably and reliably,but also significantly improves the purification efficiency of the waste gases,with the purification efficiency up to 99.3%.

control systemregenerative thermal oxidizerPLCtemperature controlwaste gas treatment

冯涣婷、祝强、何宇、陆敏智

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江苏信息职业技术学院智能工程学院,江苏 无锡 214153

无锡纳易思环保科技有限公司,江苏 无锡 214000

控制系统 蓄热式热氧化器 PLC 温度控制 废气治理

2025

机电工程技术
广东省机械研究所,广东省机械技术情报站,广东省机械工程学会

机电工程技术

影响因子:0.348
ISSN:1009-9492
年,卷(期):2025.54(1)