首页|CMT增材再制造含预制槽30CrMo板组织性能及热处理研究

CMT增材再制造含预制槽30CrMo板组织性能及热处理研究

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针对含体积型缺陷的30CrMo零件,基于单焊道的宽度、高度和圆弧轮廓方程,构建了预制槽宽度的预测模型;针对优选的预制槽宽度,开展含预制槽的CMT再制造试验;利用金相显微镜、扫描电子显微镜表征熔覆层的微观组织、析出相分布规律;利用万能试验机测试熔覆层的拉伸力学性能。结果表明:CMT增材再制造得到的熔覆层连续、无宏观缺陷、与母材融合良好。焊态熔覆层主要由铁素体和粒状贝氏体构成,晶界上分布有大量的块状碳化物,晶内部碳化物颗粒较少;热处理后铁素体尺寸增大比较明显,晶界上的块状碳化物尺寸增大、弥散度降低。再制造试样具有良好的力学性能,其横向拉伸的强度优于纵向;热处理后纵向拉伸的屈服强度、抗拉强度分别为592 MPa、736 MPa,约为30CrMo母材性能的90。8%、90。7%。本研究为再制造件的形、性调控提供了数据支撑。
Study on the Microstructure,Properties,and Heat Treatment of Additive Remanufactured 30CrMo Plates with Prefabricated Groove Using CMT Process
Aiming to the remanufacturing of the parts manufactured by 30CrMo,a prediction model for the width of the prefabricated groove was derived on the basis of width and height,and contour model of single weld bead.Remanufacturing experiments for 30CrMo plates with optimized prefabricated grooves width were carried out using cold metal transfer(CMT).The microstructure characterize of the cladding was observed using metallographic microscopy and scanning electron microscopy.Meanwhile,the tensile mechanical properties was tested using universal testing machine.The results show that the CMT additive remanufactured layer is continuous,without macroscopic defects,and has good fusion with the base material.The cladding layer is mainly composed of ferrite and granular bainite,and that a large amount of block like carbides are distributed at grain boundaries,while fewer carbide particles inside the grains.As to the heat treated cladding,the size of ferrite increases obviously,while the size of blocky carbides on grain boundaries increases and its dispersion decreases.The transverse tensile strength of the remanufactured specimens is better than that of the longitudinal.The yield strength and tensile strength of the longitudinal tensile after heat treated are 592 MPa and 736 MPa.Those are about 90.8%and 90.7%of the 30CrMo base material.Hence,the established model is reasonable.The outcomes of present study provide data support for the shape and property control of the remanufactured 30CrMo parts with volumetric defects.

cold metal transfer(CMT)30CrMoremanufactureheat treatment

赖书斌、王宏、王军

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中海油能源发展装备技术有限公司湛江分公司,广东 湛江 524000

西安石油大学机械工程学院,西安 710065

CMT 30CrMo 再制造 热处理

2025

机电工程技术
广东省机械研究所,广东省机械技术情报站,广东省机械工程学会

机电工程技术

影响因子:0.348
ISSN:1009-9492
年,卷(期):2025.54(1)