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透明空腔复合滤棒成型纸恒张力控制系统设计

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在滤棒成型过程中,包裹基棒的成型纸的张力稳定性对滤棒中基棒间距的稳定性具有较大影响.为提高透明空腔复合滤棒产品质量,对成型纸的输送进行恒张力控制.针对透明成型纸的材质特殊性,设计了透明空腔复合滤棒卷制成型过程中成型纸恒张力控制系统,采用闭环伺服控制原理,解决了透明成型纸在滤棒卷制过程中,因张力波动大导致的滤棒质量问题.测试结果表明,透明成型纸在10N的拉力作用下长度方向变形率为0.5%,对于120 mm滤棒,在急速升速过程中,最大张力波动值0.21 N所引起的长度方向变形为0.012 mm,对于滤棒±0.8mm的误差许可范围基本没有影响.在生产透明空腔复合滤棒的YL22 滤棒成型机组上的生产应用结果显示,成型纸恒张力控制系统实现了成型纸的恒张力控制,提高了基棒定位准确性,消除了因张力引起的滤棒空腔尺寸的波动,提高了产品质量,满足滤棒稳定生产要求.
Design of Constant Tension Control System for Transparent Cavity Composite Filter Rod Formed Paper
The tension stability of the forming paper wrapping the base rod during the filter rod forming process has a significant impact on the stability of the spacing between the base rods in the filter rod.In order to improve the quality of transparent cavity composite filter rod products,constant tension control is applied to the transportation of formed paper.In response to the special material characteristics of transparent formed paper,a constant tension control system for formed paper during the rolling process of transparent cavity composite filter rod is designed.The closed-loop servo control principle is adopted to solve the quality problem of filter rods caused by large tension fluctuations during the rolling process of transparent formed paper.The test results show that the deformation rate of transparent formed paper in the length direction under a tensileforceof10 Nis0.5%.For a120mm filter rod,during rapid acceleration,the maximum tension fluctuation value of 0.21 N causes a length direction deformation of 0.012 mm,which has little effect on the allowable error range of±0.8 mm for the filter rod.The production application results on the YL22 filter rod forming unit for producing transparent cavity composite filter rods show that the forming paper constant tension control system achieves constant tension control of the forming paper,improves the accuracy of base rod positioning,eliminates the fluctuation of filter rod cavity size caused by tension,improves product quality,and meets the requirements of stable production of filter rods.

transparent cavity composite filter rodformed paperconstant tensioncontrol system

刘强、盛况、车静、陈从鑫、邓少鹏、熊烽、曹淮、吴磊、许炳冠

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湖北中烟工业有限责任公司,武汉 430040

湖北中烟卷烟材料厂,武汉 430050

华中科技大学机械科学与工程学院,武汉 430074

透明空腔复合滤棒 成型纸 恒张力 控制系统

2025

机电工程技术
广东省机械研究所,广东省机械技术情报站,广东省机械工程学会

机电工程技术

影响因子:0.348
ISSN:1009-9492
年,卷(期):2025.54(1)