机械科学与技术2024,Vol.43Issue(9) :1577-1589.DOI:10.13433/j.cnki.1003-8728.20230037

细粒度状态驱动的离散车间动态瓶颈识别方法

Dynamic Bottleneck Identification Method of Discrete Workshop Driven by Fine-grained States

苏璇 吉卫喜 张朝阳 姜一啸 曹桢淼
机械科学与技术2024,Vol.43Issue(9) :1577-1589.DOI:10.13433/j.cnki.1003-8728.20230037

细粒度状态驱动的离散车间动态瓶颈识别方法

Dynamic Bottleneck Identification Method of Discrete Workshop Driven by Fine-grained States

苏璇 1吉卫喜 2张朝阳 2姜一啸 1曹桢淼1
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作者信息

  • 1. 江南大学机械工程学院,江苏无锡 214122
  • 2. 江南大学机械工程学院,江苏无锡 214122;江苏省食品先进制造装备技术重点实验室,江苏无锡 214122
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摘要

针对当前瓶颈识别方法难以动态、及时、准确地响应离散制造过程的问题,结合图式推演建模方法,提出事件-数据混合驱动的资源细粒度状态监测方法(EDH),以实时识别离散制造过程中的动态瓶颈.首先,通过制造物联技术和复杂事件处理技术获取并处理复杂多变的制造过程实时信息,通过信号渐变模型提高实时位置信息的准确性;在此基础上,对制造资源的状态数据进行细粒度聚类,提出改进的数据分析算法(IFGCM)提高聚类的准确性;最后,结合建立的状态时序流图式模型和动态瓶颈识别方法实时感知制造资源瓶颈.通过在某电梯零部件制造车间的实际应用,验证了其有效性.

Abstract

Aiming at the problem that the current bottleneck identification method is challenging to respond to the discrete manufacturing process in a timely,dynamic,and accurate manner,combined with the graphical deduction modeling method,an event-data hybrid-driven resource fine-grained condition monitoring method(EDH)was proposed to identify dynamic bottlenecks in the discrete manufacturing process in real-time.Firstly,the manufacturing process's complex and changeable real-time information was obtained and processed through manufacturing IoT and complex event technology.On this basis,the state data of manufacturing resources were clustered in fine-grained using an improved data clustering algorithm(IFGCM).Finally,the bottleneck in the workshop was recognized in real-time by combining the resource fine-grained state time-series flow diagram model and the dynamic bottleneck perception method.This method's effectiveness is verified through the practical application in an elevator parts manufacturing workshop.

关键词

离散制造/复杂事件/混合驱动/细粒度状态/动态瓶颈识别

Key words

discrete manufacturing/complex event/hybrid drive/fine-grained states/dynamic bottleneck identification

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基金项目

国家自然科学基金青年基金项目(51805213)

山东省重大科技创新工程项目(2019JZZY020111)

出版年

2024
机械科学与技术
西北工业大学

机械科学与技术

CSTPCDCSCD北大核心
影响因子:0.565
ISSN:1003-8728
参考文献量10
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