机械科学与技术2024,Vol.43Issue(9) :1608-1614.DOI:10.13433/j.cnki.1003-8728.20230064

微织构刀具切削CFRP的织构参数优化研究

Research on Texture Parameters Optimization of Micro-textured Cutting Tool for Cutting CFRP

程耀天 张旭 谢朝雨
机械科学与技术2024,Vol.43Issue(9) :1608-1614.DOI:10.13433/j.cnki.1003-8728.20230064

微织构刀具切削CFRP的织构参数优化研究

Research on Texture Parameters Optimization of Micro-textured Cutting Tool for Cutting CFRP

程耀天 1张旭 1谢朝雨1
扫码查看

作者信息

  • 1. 上海工程技术大学机械与汽车工程学院,上海 201620
  • 折叠

摘要

碳纤维增强复合材料(Carbon fiber reinforced plastic,CFRP)在加工时易出现切削力及面下损伤深度过大现象,为改善CFRP加工性能,创建了基于二维Hashin准则的宏观连续动态切削CFRP有限元模型,通过引入沟槽形微织构刀具以降低切削力及面下损伤深度.基于响应面法(RSM)建立了 29 组四因素三水平切削实验,拟合了面下损伤深度关于 4 个织构参数(织构到切削刃的距离T,织构宽度W,织构间距s和织构深度d)的二次多项回归方程,分析了各因素对面下损伤深度的影响.结果表明:不同参数的微织构刀具切削CFRP产生的切削力及面下损伤深度均小于无织构刀具,各织构参数对面下损伤深度影响程度依次为W,d,s,T,在T=10 μm,W=30 μm,s=20 μm,d=10 μm时切削力及面下损伤深度达到最小.

Abstract

Carbon fiber reinforced plastic(CFRP)is easily subjected to cutting forces and excessive depth of subsurface damage in machining,and in order to improve the machining performance of CFRP,a macro continuous dynamic cutting CFRP finite element model was established based on the Hashin failure criterion.The groove-shaped texture tool was introduced to reduce the cutting force and subsurface damage depth.Based on the response surface methodology(RSM),29 groups of four-factor three-level orthogonal cutting experiments were established,and the four texture parameters(distance T,texture width W,texture spacing s and texture depth d)were fitted to the subsurface damage depth.The influence of the each factor on the depth of subsurface damage is analyzed.The results show that the cutting force and subsurface damage depth generated by the micro-textured tool are smaller than those of the non-textured tool.The influence of the texture parameters on the damage depth is W,d,s,T,and the cutting force and the subsurface damage are minimized when the optimal combination of texture parameters is T=10 μm,W=30 μm,s=20 μm,d=10 μm.

关键词

有限元仿真/CFRP/织构参数/面下损伤深度/RSM

Key words

finite element simulation/CFRP/texture parameters/subsurface damage depth/RSM

引用本文复制引用

基金项目

国家自然科学基金项目(51775328)

出版年

2024
机械科学与技术
西北工业大学

机械科学与技术

CSTPCDCSCD北大核心
影响因子:0.565
ISSN:1003-8728
参考文献量7
段落导航相关论文