机械设计2024,Vol.41Issue(2) :123-132.

基于流固耦合的全封闭往复式压缩机数值仿真及吸气舌簧阀的优化

Numerical simulation of hermetic reciprocating compressor based on fluid-structure coupling and optimization of suction reed valve

费根胜 温航 黄刚
机械设计2024,Vol.41Issue(2) :123-132.

基于流固耦合的全封闭往复式压缩机数值仿真及吸气舌簧阀的优化

Numerical simulation of hermetic reciprocating compressor based on fluid-structure coupling and optimization of suction reed valve

费根胜 1温航 2黄刚3
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作者信息

  • 1. 武昌理工学院人工智能学院,湖北武汉 430223;武汉大学动力与机械学院,湖北武汉 430072
  • 2. 辽宁石油化工大学石油天然气工程学院,辽宁抚顺 113001
  • 3. 安徽美芝制冷设备有限公司,安徽合肥 230031
  • 折叠

摘要

为了考察用于制冷的小型往复式压缩机在吸排气过程中的吸气舌簧阀和排气舌簧阀的最大接触冲击力和量化吸入与排出气缸中的冷媒气体量,以某型号往复式压缩机的实际结构为基础,建立了该型号往复式压缩机的数值仿真计算模型,对其吸排气过程进行了数值仿真计算,并根据仿真计算结果对吸气舌簧阀进行了优化.研究结果表明,吸气舌簧阀优化前后与其阀座的最大接触冲击力分别为102.3 N和98.2 N,最大接触冲击应力分别为151.1 MPa和148.3 MPa,分别减小了 4.1 N和2.8 MPa;优化前后一个周期内吸入气缸的气体质量分别为9.8×10-3 g和1.05×10-2 g,增加了 7×10-4 g;优化前后吸气舌簧阀位移升程最大颤振幅值分别为1.49 mm和0.56 mm,减小了 0.93 mm,吸气舌簧阀初次冲击阀座后的最大反弹位移分别为0.48 mm和0.28 mm,减小了 0.2 mm.优化后,吸气舌簧阀最大接触冲击力、最大接触冲击应力和位移升程颤振幅度减小,吸入气缸的气体质量增加,结果可为提高吸气舌簧阀的使用寿命和往复式压缩机的工作效率提供有力的支撑.

Abstract

In this article,in order to explore the maximum impact-contact force of the suction and discharge reed valve and quantify the amount of refrigerant gas which is sucked into and exhausted from the cylinder in the suction and discharge process for the small hermetic reciprocating refrigeration compressor,based on a reciprocating compressor's actual structure,efforts are made to set up its numerical simulation model;the suction and discharge processes are numerically simulated;according to the simula-tion results,the suction reed valve is optimized.The results indicate that the maximum impact-contact force of the suction reed valve for the reciprocating compressor before and after optimization with its seat is 102.3 N and 98.2 N respectively;the maxi-mum impact-contact stress is 151.1 MPa and 148.3 MPa respectively,decreasing by 4.1 N and 2.8 MPa respectively.The gas mass which is sucked into the cylinder in a cycle before and after optimization is 9.8×10-3g and 1.05×10-2g respectively,in-creasing by 7×10-4 g.The maximum flutter amplitude of the suction reed valve's displacement before and after optimization is 1.49 mm and 0.56 mm respectively,which is reduced by 0.93 mm;the maximum rebound displacement of the suction reed valve after initially impacting on the valve seat is 0.48 mm and 0.28 mm respectively,which is reduced by 0.2 mm.The maximum im-pact-contact force,the maximum impact-contact stress,the flutter amplitude of the displacement decreases,while the mass of re-frigerant gas which is sucked into the cylinder increases after the suction reed valve is optimized.These results are supportive to prolong the suction reed valve's service life and enhance the reciprocating compressor's working efficiency.

关键词

往复式压缩机/舌簧阀/吸排气过程/流固耦合/数值仿真

Key words

reciprocating compressor/reed valve/suction and discharge process/fluid-structure coupling/numerical simu-lation

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出版年

2024
机械设计
中国机械工程学会,天津市机械工程学会,天津市机电工业科技信息研究所

机械设计

CSTPCD北大核心
影响因子:0.638
ISSN:1001-2354
参考文献量22
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