首页|基于PA66复合材料的产品系统设计流程研究

基于PA66复合材料的产品系统设计流程研究

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为探讨复合材料在产品设计流程中的应用优势,提出以单车车轮的设计开发为例,进行基于PA66复合材料的产品系统设计流程的实例研究.在任务说明阶段引入PA66复合材料,明确设计需求及限制约束;在概念说明阶段,运用层次分析法分析设计需求权重,输出多种车轮方案,并结合多个仿真软件进行最佳方案评估;在结构改进阶段,结合材料性能对车轮整体结构进行改进;在制造与仿真阶段,根据材料特性进行联合仿真测试,以获得最佳车轮设计.研究结果表明:在基于PA66复合材料的产品系统设计流程指导下,车轮整体满足结构强度要求,单轮质量减小最高可达16%,且轮辐壁厚每减小0.5 mm,可额外减小质量约6%,相较于初始方案减少了材料用量及生产成本.该研究方法可为同类产品的研发提供系统性理论指导.
Research on product system design process based on PA66 composite material
To explore the application advantages of composite material in the product development process,the design and development of bicycle wheel was proposed based on PA66 composite material as an example.In the task description stage,PA66 composite material was introduced to clarify design requirements and constraints.In the concept explanation stage,the Analytic Hierarchy Process was used to analyze the weight of design requirements to output multiple wheel schemes.The optimal scheme was evaluated by multiple simulation software.In the stage of structural improvement,the overall structure of the wheel was improved based on material properties.In the manufacturing and simulation stages,joint simulation tests were conducted according on material characteristics to obtain the optimal wheel design.The research results indicated that under the guidance of the product system design process based on PA66 composite material,the overall wheel met the structural strength requirements,with a maximum reduction of 16%in single wheel mass.Moreover,for every 0.5 mm reduction in spoke wall thickness,an additional reduction mass of about 6%could be achieved,which reduced material consumption and production cost while compared with the initial plan.This research method could provide systematic theoretical guidance for the development of similar products.

product designcomposite materialsystem design processsimulation verificationwheel design

程文婷、李俊、ANDREAS Papenfuss

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湖北工业大学工业设计学院,湖北武汉 430068

产品设计 复合材料 系统设计流程 仿真验证 车轮设计

湖北工业大学科研启动金项目

BSQD2019068

2024

机械设计
中国机械工程学会,天津市机械工程学会,天津市机电工业科技信息研究所

机械设计

CSTPCD北大核心
影响因子:0.638
ISSN:1001-2354
年,卷(期):2024.41(2)
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