机械设计2024,Vol.41Issue(4) :117-122.

芳纶纸蜂窝材料超声波振动切割刀的设计研究

Design of ultrasonic vibration cutter for aramid paper honeycomb materials

应杰 殷振 张鹏 张坤 刘子豪 朱健
机械设计2024,Vol.41Issue(4) :117-122.

芳纶纸蜂窝材料超声波振动切割刀的设计研究

Design of ultrasonic vibration cutter for aramid paper honeycomb materials

应杰 1殷振 1张鹏 1张坤 1刘子豪 1朱健1
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作者信息

  • 1. 苏州科技大学机械工程学院,江苏苏州 215009
  • 折叠

摘要

采用传统的铣削方式对芳纶纸蜂窝材料加工时,芳纶纸蜂窝材料会产生蜂窝坍塌、撕裂和纤维拉毛等质量问题,而采用超声波振动切割方式加工蜂窝材料时,可以避免传统铣削加工中出现的问题.文中首先对芳纶纸蜂窝材料超声振动切割刀进行总体结构设计,使用ANSYS有限元软件进行模态分析和谐响应分析,并根据分析结果优化超声波振动切割刀振子结构,确定其谐振频率,并分析其振动特性;然后对超声波振动切割刀样机进行阻抗测试和振幅测试,验证芳纶纸蜂窝材料超声波振动切割刀设计的合理性及可行性;最后观察芳纶纸蜂窝材料切割表面形貌,发现随着振幅的增大,样件切割表面成形更加完好,验证了超声波振动切割加工蜂窝材料能够提高芳纶纸蜂窝材料的加工质量.

Abstract

When the traditional milling method is used to process the aramid paper honeycomb materials,such quality prob-lems as honeycomb collapse,tearing and fiber roughening will occur.When the honeycomb materials are processed by means of ultrasonic vibration cutting,these problems can be avoided.In this article,firstly,efforts are made to design the overall structure of the ultrasonic vibration cutter for the aramid paper honeycomb materials,and ANSYS is used to conduct the modal analysis and the harmonic response analysis on the ultrasonic vibration cutter's vibrator.According to the analytical results,the vibrator struc-ture is optimized,the resonant frequency is determined,and the vibration characteristics are explored.Then,both the impedance test and the amplitude test are carried out on the ultrasonic vibration cutter's prototype to verify whether the ultrasonic vibration cutter for the aramid paper honeycomb materials is reasonable and feasible.Finally,the experiment of observing the cutting sur-face morphology of the aramid paper honeycomb materials is carried out.It is found that the surface morphology of the sample is more intact with the ever-growing amplitude.It is proved that thanks to ultrasonic vibration cutting,the quality of processing the aramid paper honeycomb materials can be enhanced.

关键词

超声波振动/Nomex蜂窝复合材料/有限元分析/超声波切割/谐振频率

Key words

ultrasonic vibration/Nomex honeycomb composite material/finite-element analysis/ultrasonic cutting/resonant frequency

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基金项目

国家自然科学基金(51905363)

中国博士后科学基金(2019M661914)

江苏省自然科学基金(BK20190940)

江苏省自然科学基金(BK20210866)

出版年

2024
机械设计
中国机械工程学会,天津市机械工程学会,天津市机电工业科技信息研究所

机械设计

CSTPCDCSCD北大核心
影响因子:0.638
ISSN:1001-2354
参考文献量13
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