机械设计2024,Vol.41Issue(4) :147-152.

ZB45硬盒包装机组烟支自动平整装置研制

Automatic cigarette leveling device of ZB45 packaging machine

刘永宾 刘伟华 栾稳 史瑞 高岩 王忠
机械设计2024,Vol.41Issue(4) :147-152.

ZB45硬盒包装机组烟支自动平整装置研制

Automatic cigarette leveling device of ZB45 packaging machine

刘永宾 1刘伟华 1栾稳 1史瑞 1高岩 1王忠1
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作者信息

  • 1. 河北白沙烟草有限责任公司保定卷烟厂,河北保定 071000
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摘要

为解决ZB45包装机烟支库上方位置因烟支输送过程中整体倾斜导致的烟支下落不畅,烟支断残、褶皱和变形等问题,文中结合设备的结构特点,加装创制的烟支自动平整装置,对烟支库上方输送的烟支进行平整,使烟支平齐,在输送过程中顺利下落.经过平整装置后的烟支,在继续向下输送过程中,可顺利下落到3组7-6-7排列的通道内,避免了因倾斜造成的烟支变形、下烟阻塞及卡烟等现象发生.烟支自动平整装置的应用,使烟支褶皱、变形和端部落丝等造成的烟支次品数量,由安装前的平均18.9支/班减少至平均3.1支/班,减少了 15.8支/班,减少率为83.6%;烟支库卡烟、阻塞等造成的设备停机次数由之前的31.0次/班减少至6.1次/班,减少了 24.9次/班,减少率为80.3%;机车效率由改造前的95.3%提升至96.0%,提升了 0.7%,具有较高的行业推广价值.

Abstract

During the transportation process of cigarettes at the top of the ZB45 packaging machine's cigarette warehouse,such problems as cigarette breakage,folding,deformation and other quality defects often take place.In this article,in order to solve these problems,an automatic cigarette leveling device is designed in combination with the machine's characteristics.Through the device,the cigarettes transported above the cigarette warehouse are leveled.The cigarettes are flush and fall smoothly in the transportation process.After passing through the leveling device,the cigarettes fall smoothly into the channels arranged in three groups of 7-6-7 in the process of continuous downward conveying,thus avoiding such problems as cigarette deformation,cigarette block,and jam caused by inclination.Thanks to the application of the automatic cigarette leveling device,the number of cigarettes such as folds,deformation and end thread before installation reduces from the average 18.9 cigarettes/shift to the aver-age 3.1 cigarettes/shift,that is to say,the decrease number of 15.8 cigarettes/shift and the decrease rate of 83.6%.The number of equipment shutdown caused by cigarette jam and blockage in the cigarette warehouse reduces from 31.0 times/shift to 6.1 times/shift,that is to say,the decrease number of 24.9 times/shift and the decrease rate of 80.3%.The locomotive efficiency in-creases from 95.3%before the transformation to 96.0%,that is to say,the increasing rate of 0.7%,with high potential to be promoted in the industry.

关键词

烟支输送/烟支倾斜/自动平整装置/产品质量/加长摆臂

Key words

cigarette conveying/cigarette inclination/automatic leveling device/product quality/extended swing arm

引用本文复制引用

出版年

2024
机械设计
中国机械工程学会,天津市机械工程学会,天津市机电工业科技信息研究所

机械设计

CSTPCDCSCD北大核心
影响因子:0.638
ISSN:1001-2354
参考文献量16
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