首页|基于Isight的可变角度主轴刀柄机构设计与优化

基于Isight的可变角度主轴刀柄机构设计与优化

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为实现基于三轴数控加工中心的四轴数控加工功能,文中提出了 一种可变角度主轴刀柄机构,其具有低成本的多轴化数控功能升级技术优势.首先,完成可变角度主轴刀柄机构的结构设计,并建立该机构的运动学模型;其次,基于ADAMS/View建立可变角度主轴刀柄机构的参数化模型,并通过Isight平台搭建多目标优化设计流程,以主动臂平均扭矩、主动臂转角及连杆总长度为优化目标,采用NSGA-Ⅱ算法进行多目标优化设计.数值算例的结果表明:相较于原始方案,优化后主动臂平均扭矩减小了 15.5%,连杆总长度减小了 11.3%,且机构内各部件在运动中不发生结构干涉.因此,基于Isight平台对可变角度主轴刀柄机构进行多目标优化设计的方法是可行的,优化后的机构具有更加合理的尺寸参数,可最大限度地发挥可变角度主轴刀柄机构的动力性和经济性.
Design and optimization of variable angle spindle/tool-holder mechanism based on Isight
In this article,in order to realize the four-axis CNC machining function based on the three-axis CNC machining center,a variable angle spindle/tool-holder mechanism is proposed,which boasts the low-cost multi-axis CNC function upgrading technology.Firstly,the variable angle spindle/tool-holder mechanism is subject to the structure design,and its kinematic model is set up.Secondly,the parametric model is worked out with the help of ADAMS/View,and the multi-objective optimization design process is formulated through the Isight platform.With the active arm's average torque and angle as well as the connecting rod's total length as the optimization objectives,the NSGA-Ⅱ algorithm is used for multi-objective optimization design.The results of numerical examples show that after the optimization,the active arm's average torque reduces by 15.5%,and the connecting rod's total length reduces by 11.3%,and there is no structural interference in the movement of each part.Therefore,the method of multi-objective optimization design of the variable angle spindle/tool-holder mechanism based on Isight platform is feasible.The optimized mechanism with more reasonable size parameters has maximized power and economy.

multi-axis CNC machining centerparametric modelmulti-objective optimizationIsight

李晏、张明宇、陈辛波

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同济大学机械与能源工程学院,上海 201804

同济大学汽车学院,上海 201804

多轴数控加工中心 参数模型 多目标优化 Isight

国家自然科学基金

52275123

2024

机械设计
中国机械工程学会,天津市机械工程学会,天津市机电工业科技信息研究所

机械设计

CSTPCD北大核心
影响因子:0.638
ISSN:1001-2354
年,卷(期):2024.41(5)
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