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考虑工程设计约束的重载伺服压力机双曲柄肘杆机构优化

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针对伺服压力机重载和大滑块行程的需求,文中提出一种具有复合增力特性的双曲柄肘杆机构,以降低主驱动伺服电动机功率.综合考虑压力机工程设计和冲压工艺要求,建立了压力机力能边界、运动不干涉、机构成立及传动性能等多约束条件,以驱动转矩最小为优化目标,构建了双曲柄肘杆机构优化数学模型;采用复合形法求解该优化数学模型,获得了可直接用于工程设计的最优机构参数;设计和制造了一台25 000 kN重载伺服压力机,并在生产实践中得到成功应用,证明提出的新传动机构和考虑工程设计约束的优化方法在重载伺服压力机设计中的有效性和可靠性.
Optimization design of heavy-duty servo press'double crank-toggle mechanism with engineering constraints taken into consideration
In this article,in response to the demands of the servo press'heavy duty and long stroke,a double crank-toggle mechanism with composite reinforcement is proposed to reduce the main driving servo motor's power.A series of the servo press'constraint conditions are identified,such as force-energy boundary,non-interference of the structure,mechanism rationality and transmission performance,with the engineering design and stamping process requirements taken into consideration.Besides,with the minimum driving torque as the optimization target,the mathematical model is set up to optimize the double crank-toggle mech-anism;then,it is solved by means of the complex method,and the optimal mechanism parameters are obtained,which can be used for engineering.On basis of this,the 25 000 kN heavy-duty servo press is designed and manufactured,which is successfully applied in production practice.It is proved that both this transmission mechanism and the optimization method with the engineer-ing constraints taken into account are effective and reliable in the heavy-duty servo press'design and application.

servo pressdouble crank-toggle mechanismoptimization designengineering constrainttransmission perform-ance

李建、刘战胜、王文博、宋清玉

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大连大学 机械工程学院,辽宁 大连 116622

航天物联网技术有限公司,北京 100094

一重集团大连工程技术有限公司,辽宁 大连 116622

伺服压力机 双曲柄肘杆机构 优化设计 工程设计约束 传动性能

2024

机械设计
中国机械工程学会,天津市机械工程学会,天津市机电工业科技信息研究所

机械设计

CSTPCD北大核心
影响因子:0.638
ISSN:1001-2354
年,卷(期):2024.41(12)