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复合材料模压成型设备机身结构力学分析与优化

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针对某款复合材料模压成型设备在生产中出现产品带有银纹缺陷的问题,先用UG建模出该模压成型设备的简化模型,然后将模型导入ABAQUS有限元软件,进而对该模压成型设备的机身结构强度进行有限元分析,并与实验变形量进行对比验证模型可靠性,最终预测出实验中不便测试位置的变形量.结果表明,建立的有限元模型可靠;上基板强度与刚度不足是导致上基板发生变形产生位移进而引起模压制品缺陷的主要原因.上基板的位移分布呈四边小,中间大的分布特点.最大位移量达到0.884mm,位于中心位置;最小位移量为0.1174mm,位于四个角落.针对上基板提出4种优化方案并进行对比分析,发现增加上基板厚度改善设备刚性的效果最明显,其次是增加筋条的数量或厚度,中心单对角筋条的改善效果最差.该研究结果可为成型设备的机身结构设计提供理论指导.
Mechanical Analysis and Optimization of Body Structure of Compression Molding Equipment
Aiming at the problem of a certain type of composite material molding equipment with silver streak defects in the pro-duction,a simplified model of the molding equipment was first modeled using UG software and then was imported into the ABAQUS finite element software to form the molding.The structural strength of the machine's body was analyzed by finite ele-ment and compared with the experimental deformation to verify the reliability of the model.Finally the deformation of the incon-venient test position in the experiment was predicted.The results indicate that the established finite element model is reliable.The lack of strength and rigidity of the upper substrate is the main reason for the deformation and displacement of the upper substrate,which leads to the defects of molded products.The displacement distribution of the upper substrate is small on the four sides and large at the center.The maximum predicted displacement is 0.884mm,which is located at the center.The minimum displacement is 0.1174mm,which is located at the four corners.For the upper substrate four optimization schemes were proposed and compared with.It was found that increasing the thickness of the upper substrate had the most obvious effect on improving the rigidity of the device,followed by increasing the number or thickness of ribs,and the center single diagonal rib had the minor improvement.The research results can provide theoretical guidance for the design of the body structure of the forming equipment.

Composite MaterialMolding EquipmentMechanical AnalysisOptimizationABAQUS

李奋强、洪剑彬、李辉、葛晓宏

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材料科学与工程学院,厦门理工学院,福建 厦门 361024

复合材料 模压成型设备 力学分析 优化 ABAUS

福建省中青年教师教育科研项目

JA15359

2023

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2023.394(12)
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