首页|贫液电池整理装置的视觉检测系统研究

贫液电池整理装置的视觉检测系统研究

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根据废旧贫液电池的智能化拆解工艺要求,需要将贫液电池整理为稳定待切割状态,为实现该目标,设计了一种基于机器视觉的整理上线装置.该装置首先通过视觉相机采集到贫液电池的图像,然后运用Sobel算子对图像进行卷积运算得到梯度图,采取梯度投影法求出边缘位置并结合最小外接矩形、霍夫变换结合滤除算法对预处理后的图像分别实现尺寸测量和极柱面识别,进而完成对贫液电池状态的判断,最后利用三向旋转部件将贫液电池调整为稳定待切状态.经实验验证,平均每次视觉检测的时间在1s内,尺寸检测误差值在1mm内,满足该设计在时间和精确性上的要求,有效减轻了人工劳动强度、提高贫液电池回收效率.
Research on Visual Inspection System of Lean Battery Sorting Device
According to the requirements of the intelligent dismantling process of used lean-liquid batteries,it is necessary to or-ganize the lean-liquid batteries into a stable state to be cut.To achieve this goal,a machine vision-based sorting and online de-vice is designed.The device first collects the image of the lean battery through the vision camera,and then uses the Sobeloperator to convolve the image to obtain the gradient map.The gradient projection method is adopted to find the edge position and com-bined with the smallest bounding rectangle.Hough transform and filtering algorithm Realize size measurement and pole surface recognition on the pre-processed image,and then completes the judgment of the state of the lean battery,and finally adjusts the lean battery to a stable standby state with a three-way rotating part.Experiments have verified that the average visual inspection time is within 1s,and the size inspection error is within 1mm,which meets the requirements of the design in terms of time and ac-curacy,effectively reduces the labor intensity and improves the efficiency of lean battery recovery.

Lean-Liquid BatteryFinishing On-Line DevicesVisual InspectionPole Identification

李一柯、张荣、刘复兴、杨金堂

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冶金装备及其控制教育部重点实验室(武汉科技大学),湖北 武汉 430081

机械传动与制造工程湖北省重点实验室(武汉科技大学),湖北 武汉 430081

武汉东湖学院机电工程学院,湖北 武汉 430212

宝武集团鄂城钢铁有限公司炼钢厂,湖北 鄂州 436099

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贫液电池 整理上线装置 视觉检测 极柱识别

湖北省技术创新专项重大项目国家自然科学基金

2017ACA18051805386

2023

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2023.394(12)
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