首页|航发叶片类零件振动回转抛磨的磨损行为分析

航发叶片类零件振动回转抛磨的磨损行为分析

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振动抛磨已应用于航空发动机叶片抛光,该工艺仍存在加工效率低、均匀一致性差的问题.针对这些问题,基于离散元法和滚磨光整加工理论,提出了航空发动机叶片类零件振动回转抛磨工艺方案.采用EDEM模拟分析了工件表面磨损深度随时间的变化规律,并探究了工件埋入深度、滚筒大小(直径、长度)对加工效果的影响.结果表明:相对于传统的振动抛磨,振动回转抛磨能改变工件在颗粒介质流场中的空间位置,有利于提高工件表面加工一致性;当工件在回转过程中的空间位置沿径向变化较小时,即工件位于滚筒轴心位置,工件的加工效果较好;通过改变滚筒大小,可以改善工件的加工效果,综合考虑工件表面加工效率及均匀一致性,根据仿真结果选取滚筒大小最佳参数范围:滚筒直径:(90~100)mm,滚筒长度:(80~100)mm.
Analysis of Wear Behavior of Aeroengine Blade Parts by Vibration Rotary Mass Finishing
Vibration mass finishing has been applied to the finishing of aeroengine blades,and there are still problems of poor pro-cessing consistency and low efficiency.For these problems,based on the discrete element method and barrel finishing theory,a vi-bration rotary mass finishing plan for aeroengine blade parts is proposed.EDEM was used to simulate and analyze the wear of the part surface with time,and the influence of the embedding depth of the part and the barrel size(diameter、length)on the process-ing effect was explored.The results show that compared with traditional vibration mass finishing,the vibration rotary mass finish-ing can change the spatial position of the part in the medium flow field,which is beneficial to improve the consistency of the part surface.When the spatial position of the part changes slightly along the radial direction during the rotation,that is,the part is lo-cated at the position of the barrel axis,the processing effect of the part is better.By changing the barrel size,the processing effect of the part can be improved,the surface processing efficiency and uniformity of the part are comprehensively considered,and the best parameter range of the roller size is selected according to the simulation results:(90~100)mm,barrel length:(80~100)mm.

BladeVibration Rotary Mass FinishingEDEMWear

师世豪、李秀红、李文辉、王嘉明

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太原理工大学机械与运载工程学院,山西 太原 030024

精密加工山西省重点实验室,山西 太原 030024

太原理工大学航空航天学院,山西 太原 030024

叶片 振动回转抛磨 EDEM 磨损深度

国家自然科学基金国家自然科学基金国家自然科学基金

519753995187538952075362

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.396(2)
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