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金刚石砂轮与金刚石滚轮磨削接触的声发射监测

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为了实现金刚石砂轮磨削加工金刚石滚轮过程的自动化,需要对磨削接触状态进行准确识别.由于磨削过程中材料去除率较小导致声发射信号幅值变化不显著,仅用有效值对磨削接触状态识别的准确性受噪声影响很大.针对此问题,通过模态分解和相关性分析相结合的方法对采集的声发射信号进行处理,再计算各分量的有效值和方差值完成特征提取,最后利用支持向量机对磨削接触状态进行识别.实际应用发现:该方法对滚轮的磨削接触状识别准确率达到了98.3%,准确实现了对磨削接触状态的识别.
Acoustic Emission Monitoring of Grinding Contact Between Diamond Wheel and Diamond Wheel
For the automation of diamond roller grinding with diamond wheel,it is necessary to accurately identify the grinding contact state.Due to the low material removal rate during the grinding process,the amplitude of the acoustic emission signal does not change significantly and the accuracy of grinding contact state recognition by using only effective value is greatly affected by noise.To solve this problem,the acoustic emission signals were processed by combining modal decomposition and correlation analy-sis,and then the effective values and variance values of each component were calculated to complete feature extraction.Finally,support vector machine was used to identify the grinding contact state.The actual application shows that the recognition accuracy of grinding contact condition of roller is98.3%,and the recognition accuracy of grinding contact condition is realized.

Diamond RollerDiamond Grinding WheelAcoustic EmissionModal DecompositionFeature Extrac-tionGrinding Contact State Recognition

赵华东、刘勇、朱振伟、张瑞

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郑州大学机械与动力工程学院,河南 郑州 450001

金刚石滚轮 金刚石砂轮 声发射 模态分解 特征提取 磨削接触状态识别

郑州市协同创新重大专项

18XTZX12006

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.396(2)
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