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抓取机械臂的强度分析和优化设计

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以DOBOT Magician机器人机械臂为研究对象,为降低其质量,减少材料消耗,采用尺寸优化和拓扑优化相结合的方法对其结构的优化设计进行了研究.首先使用建模软件建立三组机器人小臂的参数化模型,将其导入Workbench中进行应力分析和弯曲刚度分析,对三组结果进行对比分析确定危险工况.然后以质量、变形和应力为目标参数对危险工况下小臂的参数进行灵敏度分析,得到对目标参数影响最大的参数,并以这些参数为设计变量,采用响应面优化方法和拓扑优化方法对小臂代理模型进行尺寸和结构优化.优化结果表明:在保障精度和强度的前提下,通过对小臂的轻量化设计,使其质量降低了32.8%,最大应力值降低了21.1%,最大变形减小了24.3%,弯曲刚度增加31.8%,成功实现了小臂的轻量化.同时,该研究也为类似的优化设计提供了一种可行的实施方案流程.
Strength Analysis and Optimization Design of Grab Manipulator
Taking DOBOT Magician robot manipulator as the research object,in order to reduce its mass and material consump-tion,the optimization design of its structure was studied by using the method of size optimization and topology optimization.First-ly,modeling software was used to build parameterized models of three groups of robot forearms,which were imported into the Workbench for stress analysis and bending stiffness analysis.The results of three groups were compared and analyzed to deter-mine the dangerous working conditions.Then,the sensitivity analysis of the forearm parameters under dangerous working condi-tions was carried out by taking mass,deformation and stress as the target parameters,and the parameters that had the greatest influence on the target parameters were obtained.With these parameters as the design variables,the response surface optimization method and topology optimization method were used to optimize the size and structure of the forearm proxy model.The optimiza-tion results show that:on the premise of ensuring the accuracy and strength,the weight of the forearm is reduced by 32.8%,the maximum stress is reduced by 21.1%,the maximum deformation is reduced by 24.3%,and the bending stiffness is increased by 31.8%.The lightweight of the forearm is successfully realized.At the same time,this study also provides a feasible implementa-tion scheme flow for similar optimization design.

Lightweight DesignFinite Element MethodSensitivity AnalysisResponse Surface OptimizationTopology Optimization

刘志海、田绍鲁、代振锐、高龙

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山东科技大学交通学院,山东 青岛 266590

山东科技大学机械电子工程学院,山东 青岛 266590

轻量化设计 有限元法 灵敏度分析 响应面优化 拓扑优化

山东省重点研发计划项目

2019GGX104048

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.396(2)
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