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滚针凸度修型及偏载对滚动轴承接触应力影响

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针对滚针凸度修型及偏载对滚动轴承接触应力的影响,以KIRD234021-YA型滚动轴承为研究对象.首先,建立了完整的四种有限元模型,分别为无偏载滚子带凸度、无偏载滚子不带凸度、偏载滚子带凸度和偏载滚子不带凸度.其次,运用Nastran软件对四种模型分别进行力学性能分析,获得滚子、内圈应力云图.研究结果表明:轴承在无偏载工况下,滚子带凸度与不带凸度应力分布规律一致,且滚子最大应力值相差无几;轴承在偏载工况下,两种滚子的应力分布规律云泥之别,带凸度修型滚针的应力沿轴向分布更为均匀,且轴承最大应力值也相对较小,较无凸度修型的轴承滚针最大应力值下降45%,且与轴承内圈应力分布规律相吻合.最终,利用疲劳寿命试验机对四种轴承分别进行疲劳试验,发现轴承滚针磨损的状况与仿真结果相似.验证了对滚针进行凸度修型,能够有效提高应力分布的均匀性,缓解应力集中现象,减少轴承的磨损,尤其对偏载情况下的轴承更是如此.
Influence of Roller Crown Modification and Eccentric Load on Contact Stress of Rolling Bearing
In view of the influence of needle convexity modification and partial load on contact stress of rolling bearing,KIRD234021-YA rolling bearing is taken as the research object.First of all,four kinds of complete finite element models are es-tablished,which are non partial load roller with convexity,non partial load roller without convexity,partial load roller with con-vexity and partial load roller without convexity.Secondly,using Nastran software to analyze the mechanical properties of the four models respectively,and obtain the stress nephogram of the roller and the inner ring.The research results show that under the con-dition of no eccentric load,the stress distribution of roller with and without crown is consistent,and there is no difference between the two rollers.Under the condition of partial load,the stress distribution of the two rollers is quite different.The stress distribution of the bearing needle with convexity modification is more uniform,and the maximum stress value is relatively small.The maxi-mum stress value of the bearing needle with convexity modification is 45%lower than that of the bearing needle without convexity modification,and it is consistent with the stress distribution law of the bearing inner ring.Finally,four kinds of bearings are test-ed by fatigue life testing machine,and it is found that the wear condition of bearing needle is similar to the simulation result.It is verified that the convexity modification of the needle roller can effectively improve the uniformity of stress distribution,relieve the stress concentration and reduce the wear of the bearing,especially in the case of partial load.

Partial LoadConvexity ModificationFinite ElementContact Stress

程林、张信群、疏剑

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滁州职业技术学院机械与汽车工程学院,安徽 滁州 239000

偏载 凸度修型 有限元 接触应力

安徽省自然科学基金重点项目校级自科项目

KJ2019A1131YJY-2020-26

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.(3)
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