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退火对304不锈钢电解质等离子体抛光的影响

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这里主要研究了退火处理对电解质等离子体抛光304不锈钢表面粗糙度、材料去除率和残余应力的影响,从而为降低不锈钢工件表面粗糙度,提高表面性能提供依据.通过在不同温度下对304不锈钢样品进行真空退火处理,并在相同的实验条件下进行电解质等离子体抛光(电压、电流密度、电解液浓度、温度、加工时间),采用粗糙度测试仪、超景深光学显微镜、X射线应力分析仪、X射线衍射仪(XRD)对抛光前后样品的残余应力、粗糙度值、表面形貌、材料去除率、物相和组织变化进行了测试和表征,讨论了不同退火温度对电解质等离子体抛光304不锈钢样品表面粗糙度和残余应力的影响.结果表明电解质等离子体抛光不仅能有效降低304不锈钢样品的表面粗糙度和残余应力,且表现出了明显的晶粒取向分布.退火温度越高,电解质等离子体抛光后表面残余应力越小,材料去除率随着退火温度的升高而降低.电解质等离子体抛光过程中的热效应和组织转变是造成残余应力松弛的主要原因.
The Influence of Annealing on Electrolytic Plasma Polishing of 304 Stainless Steel
The influence of annealing on the surface roughness,material removal rate and residual stress of 304 stainless steel by electrolyte plasma polishing was studied in here,which provides a basis for reducing the surface roughness and improving the sur-face performance of stainless steel parts.The residual stress of samples was changed by using the method of thermal aging,respec-tively under different temperature vacuum annealing treatment of stainless steel samples,and electrolytic plasma polishing experi-ments were carried out under the same process parameters(voltage,current density,electrolyte concentration,processing tem-perature and time).X-ray stress analyzer,surface roughness tester,hyper field optical microscope,and X-ray diffractometer(XRD)were used to measure and characterize the residual stress,roughness value,surface morphology,material removal rate,phase and tissue changes of the samples before and after polishing.The results show that the surface roughness and residual stress of 304 stainless steel can be reduced effectively,and the obvious grain orientation distribution.The higher the annealing tempera-ture,the smaller the surface residual stress and the lower the material removal rate.The thermal effect and microstructure trans-formation in the process of polishing are the main factors for the residual stress relaxation.

AnnealingElectrolytic Plasma Polishing304 Stainless SteelRoughnessResidual Stress

纪刚强、孙桓五、段海栋、杨冬亮

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太原理工大学机械与运载工程学院,山西 太原 030024

太原工业学院工程训练中心,山西 太原 030008

煤炭资源开采利用与装备工程国家级实验教学示范中心,山西 太原 030024

退火 电解质等离子体抛光 304不锈钢 粗糙度 残余应力

山西省重点研发计划

201903D121091

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.398(4)
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