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碳化硅纳米介质电火花线切割加工研究

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采用SiC纳米混粉工作液对Cr12MoV模具钢进行高速走丝线切割加工试验,重点分析了脉冲宽度、脉冲间隔、峰值电流和混粉浓度对切割加工的影响.试验表明,在脉冲宽度45µs,脉冲间隔6倍,峰值电流25A,混粉浓度0.3g/L的加工条件下,采用混粉工作液较采用常规工作液加工的切割速度提高21.16%,表面粗糙度降低15.05%.研究认为,纳米微粒的介入,极间绝缘性降低,放电间隙增大,改善了极间放电条件,提高了工件加工稳定性和切割速度;同时,纳米微粒促使极间火花放电通道增多、放电点分散,提高了工件表面加工质量.
Experimental Study on WEDM with SiC Nano-Mixed Powder Working Fluid
The work fluid of SiC nano-mixed powder is adopted to the HS-WEDM Test of Cr12MoV Die Steel.The research ana-lyzes the effect of pulse width,pulse current,peak current and mixed powder concentration on cutting process and finds that the cutting speed of SiC nano-medium is increased by 21.16%and the surface roughness of SiC nano-medium is reduced by 15.05%under the processing conditions of pulse width 45µs,6 times pulse interval,peak current 25A and mixed powder concentration 0.3g/L.The analysis shows that the intervention of nanoparticles improves the discharge conditions between the electrodes and in-creases the machining stability and the cutting speed through enlarging discharging-gap.At the same time,the intervention of nanoparticle improves the surface processing quality through increasing the spark discharge channel between the electrodes and dispersing the discharging points.

WEDMPowder MixedOrthogonal TestSiC Nano Dielectric

陈成、滕凯、孙涛

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无锡科技职业学院智能制造学院,江苏 无锡 214028

徐州工程学院机电工程学院,江苏 徐州 221018

电火花线切割 混粉 正交试验 SiC纳米介质

江苏省高等学校自然科学研究重大项目

19KJA560007

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.398(4)
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