首页|基于计算流体力学冷却风机性能参数设计分析

基于计算流体力学冷却风机性能参数设计分析

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冷却风机作为电动轮车辆轮边牵引电机冷却系统最重要的部件,其性能优劣对冷却系统的效果有直接的影响.针对强制冷却系统的结构特点,结合牵引电机的冷却需求,对影响风机冷却风量和压差的关键参数进行设计;在此基础上,基于CFD搭建风机的流场分析模型;采用差异化网格划分技术,对不同区域选取不同网格尺寸;对整机和叶片静压场进行分析,并对整机全压场和流道区域速度场进行分析,获取关键参数值,并与设计值进行对比.结果可知:风机内部的流场十分复杂,多处存在二次流和尾流-射流现象,但是流动趋势符合流体力学原理;模拟所得流量结果为3.86m³/s与设计流量4m³/s误差为3.63%,模拟功率结果为29.4kW与设计功率29.92kW的误差为1.77%,二者结果一致,表明设计和分析结果是合理的.参数设计计算和流场分析结果一致性,为同类型冷却风机设计提供参考.
Design and Analysis of Performance Parameters of the Cooling Fan Based on Computational Fluid Dynamics
Cooling fan is the most important part of the wheel side traction motor cooling system of the vehicles with electric drive wheel,and its performance has a direct impact on the cooling system.According to the structural characteristics of forced cooling system and the cooling demand of traction motor,the key parameters affecting the cooling air volume and pressure difference of fan were designed.On this basis,the flow field analysis model of the fan was built based on Computational Fluid Dynamics.Dif-ferent mesh sizes were selected for different areas by using the differentiated mesh generation technology.The static pressure field of the whole machine and the blade was analyzed,and the whole pressure field and the velocity field of the runner area were ana-lyzed.The key parameters were obtained and compared with the design values.The results show that:the flow field inside the fan is very complex,there are secondary flow and wake jet phenomenon in many places,but the flow trend is in line with the principle of hydrodynamics.The simulated flow rate is 3.86m3/s,and the error is 3.63%compared with the designed flow rate of 4m3/s.The error between the simulation power of 29.4kW and the design power of 29.92kW is 1.77%.The two results are consistent,which shows that the design and analysis results are reasonable.The results of parameter design calculation and flow field analy-sis are consistent,which can provide reference for the design of the same type of cooling fan.

Electric Wheel VehicleWheel MotorCooling FanComputational Fluid DynamicsFlow FieldModel

王凯、王瑞红、王彦婷

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黄河交通学院,河南 焦作 454950

电动轮车辆 轮边电机 冷却风机 计算流体力学 流场 模型

河南省高等学校国家级大学生创新创业训练计划

202013498009S

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.398(4)
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