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金属材料超声疲劳试验数据的一致性分析

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超声疲劳试验技术已被广泛用于金属材料的超高周疲劳性能测试.超声频率条件下开展试样的超高周循环加载时,需要采用间歇加载控制试样发热,这会影响到试验结果一致性.同时,当循环周次由高周跨越至超高周后,疲劳试验结果对试样形状、尺寸、表面质量和内部缺陷更为敏感.基于大量的试验结果对这些影响因素进行了一致性分析.结果表明,加载间歇比和试样形状、尺寸对试验结果均有影响;试样表面质量与内部缺陷存在竞争效应;通过疲劳S-N曲线可以有效预测内部缺陷对超高周疲劳的影响.
The Consistency Analysis of Ultrasonic Fatigue Test Results of Metallic Materials
Ultrasonic fatigue test technology is widely used for very high cycle fatigue(VHCF)testing of metallic materials.As ul-trasonic loading intensifies the heat generation and temperature rising of specimens,intermittent loading is adopted to strengthen the heat dissipation which will affect the consistency of test results.Meanwhile,when the fatigue cycle extends from high cycle to very high cycle,the testing results will be more sensitive to specimen shape,size,surface roughness and internal defect size.In this paper,consistency analyses of these factors are conducted directly through many ultrasonic fatigue tests.It is concluded that inter-mittent loading manner and specimen shape or size all have an impact on VHCF testing results.There is a competitive relation-ship between surface quality and internal defects.The effect of interior defect on VHCF can be effectively reflected through S-N curve.

VHCFIntermittent LoadingSize EffectSurface RoughnessInternal Defect Size

彭文杰、吴圣川、王金龙

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武昌理工学院人工智能学院,湖北 武汉 430223

宝钢股份中央研究院,湖北 武汉 430080

西南交通大学牵引动力国家重点实验室,四川 成都 610031

大连海事大学,辽宁 大连 116026

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超高周疲劳 间歇加载 尺寸效应 表面粗糙度 内部缺陷尺寸

国家自然科学基金大科学装置联合基金培育项目

U2032121

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.402(8)