首页|CNC锻床伺服系统三环PSO-PID整定控制机电耦合研究

CNC锻床伺服系统三环PSO-PID整定控制机电耦合研究

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数控(CNC)锻冲床进给伺服系统控制性能受到机电系统力、热、磨损的共同影响,在加工过程中会产生动态误差.为全面分析数控锻冲床进给伺服系统动态误差变化,设计了一种精度三环控制系统,建立了传动机电耦合模型,并开展仿真分析.从进给伺服系统实际运行工况区间考虑,分析系统动态误差.研究结果表明:增大工况载荷后,形成了更大惯量比伺服系统,系统获得了更大的超调量,引起响应时间增加.进给伺服系统产生了5.5mm位置偏差,在惯量比4.15下获得了最优定位精度.相比较PID控制,采用PSO-PID方法处理时可以降低误差,获得了最明显的效果.该研究有助于提高数控锻冲床进给伺服系统位置控制精度,为后续的加工质量优化奠定一定的理论基础.
Research on Electromechanical Coupling of Three-Ring PSO-PID Setting Control for CNC Forging Machine Servo System
The control performance of the feed servo system of CNC forging press is affected by the force,heat and wear of electro-mechanical system,and dynamic errors will be produced in the machining process.In order to comprehensively analyze the dy-namic error variation of CNCforging press feed servo system,a precision three-loop control system is designed,and the electrome-chanical coupling model of mechanical transmission is established and simulated.Considering the actual operating conditions of the feed servo system,the dynamic error of the system is analyzed.The results show that a larger inertia ratio servo system is formed when the load is increased,and the system obtains a larger overshoot,resulting in an increase in response time.The posi-tion deviation of the feed servo system is 5.5mm,and the optimal positioning accuracy is obtained at the inertia ratio of 4.15.Compared with PID control,PSO-PID method can reduce the error and obtain the most obvious effect.The research is helpful to improve the position control accuracy of CNC forging press feed servo system and lay a theoretical foundation for the subsequent machining quality optimization.

Feed SystemThree Loop ControlMoment of Inertia RatioPositioning Accuracy

王辉、王博、李强、于小艳

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新乡职业技术学院机械制造系,河南 新乡 453000

漯河技师学院电气工程系,河南 漯河 462001

河南理工大学机械与动力工程学院,河南 焦作 454000

航空工业新航豫北转向系统有限公司,河南 新乡 453000

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进给伺服系统 三环控制 惯量比 定位精度

河南省高等学校重点科研项目计划资助

20B140014

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.402(8)