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多工序制造过程的几何偏差表示与变动传递建模

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开发多工序制造过程的变动传递模型对于评估加工零件的尺寸和几何质量、监控其制造过程、诊断加工变动源以及实现工艺方案的评价和选择都具有重要意义.在分析零件加工过程中误差源及传递模式的基础上,利用微分运动矢量描述定位基准、夹具和加工操作引起的各种变动偏差,再通过对各种变动偏差源进行一系列坐标变换来实现变动在工序间积累和传递,建立关键产品特性与各种加工工艺参数之间的数学关系,实现对误差传递、误差积累和耦合的定量分析,从而建立起多工序制造过程的线性显式变动流模型.最后,通过一个算例验证了模型的有效性.
Geometric Deviation Representation and Variation Propagation Modeling in Multistage Machining Processes
The development of 3D manufacturing variation propagation model for multistage machining processes(MMPs)plays an important role for estimating the dimensional and geometric quality of machined part,monitoring the machining processes and diagnosing the variation sources,and realizing process planning evaluation and selection.In this paper,after the error sourc-es and their propagation modes in the part machining processes are analyzed,the differential motion vectors are employed to de-scribe locating datum-,fixture-,and machining-induced variations,a series of coordinate transformations of variation sources are used to realize the deviation accumulation and transformation,the mathematical relationship between the key product charac-teristics and various machining process parameters is established,so as to realize the quantitative analysis of error propagation,error accumulation and coupling,and establish the linear explicit Stream of Variation model(SoV)of multistage machining pro-cesses.The effectiveness of the proposed model is verified by a case study.

Multistage Machining Processes(MMPs)Geometric DeviationDifferential Motion VectorVariation Propagation Modeling

彭和平、周志鹏

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武昌首义学院机电与自动化学院,湖北 武汉 430064

江汉大学智能制造学院,湖北 武汉 430056

多工序制造过程 几何偏差 微分运动矢量 变动传递建模

国家自然科学基金资助项目

52075222

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.404(10)
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