首页|液压支架凹角圆管式薄壁构件吸能特性分析与优化

液压支架凹角圆管式薄壁构件吸能特性分析与优化

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为有效防治煤矿冲击地压,增强液压立柱防冲性能,提出了新型凹角圆管式吸能防冲构件.通过数值模拟方法分析了构件凹角数量、直径和厚度对吸能特性的影响.基于响应面函数,运用理想点法对比吸能和载荷平稳系数两指标进行了多目标优化.结果表明:构件发生了倾斜渐进有序变形、渐进有序变形、无序挤压变形和混合变形四种稳定的变形模式,倾斜渐进有序变形吸能特性最好,渐进有序变形吸能特性最差.径厚比较大时,构件偏心率较小,多发生倾斜渐进有序变形模式,载荷位移曲线波动较小,吸能特性较好;径厚比较小时,构件偏心率较大,构件载荷位移曲线波动较大,吸能特性较差.优化结果表明凹角数量N=4、壁厚t=5.38mm、半径R=83.28mm构件吸能特性最佳,比吸能较圆管增加了17.80%,载荷平稳系数增加了 29.17%.
Analysis and Optimization of Energy Absorption Characteristics of Concave Circular Tube Thin-Walled Component for Hydraulic Support
In order to effectively prevent and control coal mine rock burst and enhance the anti-impact performance of hydraulic column,a new type of energy absorbing and anti-impact component with concave angle circular tube was proposed.The effects of the number,diameter and thickness of concave angles on the energy absorption characteristics were analyzed by numerical simula-tion.Based on the response surface function,the ideal point method is used to compare the two indexes of energy absorption and load stability coefficient for multi-objective optimization.The results show that there are four kinds of stable deformation modes:tilt progressive deformation,progressive deformation,disordered extrusion deformation and mixed deformation.The tilt progressive deformation has the best energy absorption performance,while the progressive deformation has the worst energy absorption perfor-mance.When the ratio of diameter to thickness is large,the eccentricity of the component is small,and the tilt progressive deforma-tion mode occurs,and the load displacement curve fluctuates less,and the energy absorption characteristics are good.When the ra-tio of diameter to thickness is small,the eccentricity of the component is larger,the load and displacement curve of the component fluctuate greatly,and the energy absorption characteristics are poor.The optimization results show that the number of concave an-gles N=4,the wall thickness t=5.38mm and the radius R=83.28mm are the best energy-absorbing components,which increase by 17.80%and the load stability coefficient by 29.17%compared with the circular tube.

Hydraulic SupportNumerical SimulationEnergy Absorbing Anti-Impact ComponentDeformation ModeEnergy AbsorptionMulti-Objective Optimization

王春华、杨雨泽、安达、唐治

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沈阳航空航天大学机电工程学院,辽宁沈阳 110000

辽宁工程技术大学力学与工程学院,辽宁阜新 123000

液压支架 数值模拟 吸能防冲构件 变形模式 能量吸收 多目标优化

国家自然科学基金项目辽宁省自然科学基金资助项目

518041522019-MS-163

2024

机械设计与制造
辽宁省机械研究院

机械设计与制造

CSTPCD北大核心
影响因子:0.511
ISSN:1001-3997
年,卷(期):2024.404(10)
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