首页|发动机曲轴轴瓦装配工艺对装配精度影响的仿真研究

发动机曲轴轴瓦装配工艺对装配精度影响的仿真研究

扫码查看
针对发动机曲轴轴瓦装配工艺对装配精度的影响问题,分析了螺栓拧紧力矩下的轴瓦变形规律以及等效应力,拟定7 个装配工艺方案,利用有限元仿真对各方案进行了验证,得到不同拧紧顺序下轴瓦应力分布及变形规律,采用轴瓦内径圆度误差评估了装配精度,并将轴瓦圆度优化结果与实验结果进行了对比分析.研究结果表明,优化方案的轴瓦圆度误差降至0.003 8 mm,保证了装配精度;轴瓦内径差实测值的平均值为0.030 0 mm,仿真结果为0.032 4 mm,两者误差为7%,说明仿真结果和实验结果基本一致.
Simulation study on the influence of engine crankshaft bearing shell assembly process on assembly accuracy
In order to study the influence of the assembly process of the engine crankshaft bearing on the assembly accuracy,the deformation law and equivalent stress of the bearing under the torque of the fastening bolts are ana-lyzed,and seven assembly process schemes are formulated.The finite element simulation is used to verify each scheme,and the stress distribution and deformation law of the bearing under different fastening order are ob-tained.The assembly precision is evaluated by the circularity error of the bearing.The research results show that the optimized scheme reduces the circularity error of the bearing to 0.003 8 mm,ensuring the assembly preci-sion.By analyzing the experimental results,the average value of the inner diameter hole deviation of the bearing is 0.030 0 mm,which is 7%lower than the average value of 0.032 4 mm obtained by the finite element simula-tion,indicats that the experimental and simulation results are basically consistent.

assemblybearing bushbolt tightening sequenceANSYS simulationroundness error

闫炳彰、关世玺、黄镇东、张艳岗、程颢、邸红儒

展开 >

中北大学航空宇航学院,山西 太原 030051

中北大学能源与动力工程学院,山西 太原 030051

装配 轴瓦 螺栓拧紧顺序 ANSYS仿真 圆度误差

2025

机械设计与制造工程
南京东南大学出版社有限公司

机械设计与制造工程

影响因子:0.387
ISSN:1672-1616
年,卷(期):2025.54(1)