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轮毂轴承性能对后桥传动效率影响的试验研究

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轮毂轴承作为微型汽车后桥的核心零件之一,其综合性能的优劣对微型汽车后桥的传动效率具有较大程度的影响,因此优化其内部结构对改善微型汽车燃油经济性具有重要现实意义.该文对影响轮毂轴承综合性能的主要因素进行了分析,结合某微型汽车后桥的结构特点,通过制作后桥样机并实施传动效率测试,研究了轮毂轴承的工作游隙、密封形式选择以及润滑脂性能表现对后桥传动效率的影响规律.试验结果表明:轮毂轴承的工作游隙、密封形式选择以及润滑脂性能表现均对后桥传动效率值的大小有着较为显著的影响,若选用工作游隙范围为大游隙的后桥轮毂轴承,相比轮毂轴承工作游隙采用小游隙,其后桥传动效率值最高可提高约 0.38%;若选用密封形式为非接触式密封的后桥轮毂轴承,相比于采用接触式密封,其后桥传动效率值最高可提高约 0.53%;轴承内部采用低阻力润滑脂,相比于采用常规润滑脂,其后桥传动效率值最高可提高约 0.46%.
Experimental Study on the Influence of Hub Bearing Performance on Transmission Efficiency of Drive Axle
As one of the core parts of mini car's drive axle,the comprehensive performance of hub bearing has a great impact on the transmission efficiency of mini car's drive axle,consequently,optimizing its internal structure to improve the transmis-sion efficiency has important practical significance to improve the fuel economy of the vehicle.In this paper,the main factors affecting the comprehensive performance of hub bearings are analyzed.Based on the structural characteristics of a mini car's drive axle,the influence rules of working clearance,seal form and grease performance of hub bearings on the transmission effi-ciency of drive axle are studied by making the drive axle prototype and testing the drive efficiency.Experimental results show that the working clearance,seal form and grease performance of hub bearings have a significant impact on the transmission effi-ciency of drive axle.Compared with the rear axle hub bearing with small working clearance,the evaluation value of drive axle's transmission efficiency can be increased by about 0.38%if the rear axle hub bearing with large working clearance is adopted;and the transmission efficiency of the rear axle can be increased by about 0.53%if the rear axle hub bearing with non-contact seal is selected instead of the contact seal;while when low resistance grease is adopted inside the hub bearings,the evaluation value of drive axle's transmission efficiency can be increased by about 0.46%compared with the use of conventional grease.

drive axle of mini-cartransmission efficiencyassembly and adjustment of hub bearing

章德平、吕俊成、莫易敏、胡强、徐铁、高勇

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上汽通用五菱汽车股份有限公司,广西 柳州 545007

武汉理工大学 机电工程学院,湖北 武汉 430070

微型汽车后桥 传动效率 轮毂轴承装调

广西科技重大专项项目

桂科AA23062064

2024

机械研究与应用
甘肃省机械科学研究院

机械研究与应用

影响因子:0.267
ISSN:1007-4414
年,卷(期):2024.37(3)
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