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挤出温度对双层绝缘结构电缆线芯组织和性能的影响

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通过双层共挤工艺制备0.6/1 kV双层绝缘结构电缆线芯,研究不同挤出温度对双层绝缘结构线芯表面质量、偏心度、微观结构和力学性能的影响规律,并对制备的双层绝缘结构线芯进行多项性能测试和耐热寿命评定.结果表明:随着挤出温度从温度I升高至温度II时,制备的双层绝缘结构线芯表面平整,光亮度较好且内外绝缘层偏心度较小(≤15%),此时双层绝缘结构线芯断裂伸长率从109%增加至221%.当挤出温度从温度II升高至温度III时,制备出的双层绝缘结构线芯表面质量恶化,绝缘线芯形状出现扭曲和收缩,且纵截面可观察到许多大小不一的气孔,此时双层绝缘结构线芯抗张强度和断裂伸长率分别下降至10.7 MPa和140%.通过挤出温度II制备的双层绝缘结构线芯经电子辐照交联后,其20℃绝缘电阻常数、老化前后抗张强度和断裂伸长率、热延伸性能显著优于JG/T 442-2014标准中规定值,表明该双层绝缘结构线芯绝缘性能、力学性能、老化性能和热延伸性能较为优异.此外,双层绝缘结构线芯经165℃/168 h老化后,其断裂伸长率保留率达到98%,表明该双层结构的绝缘线芯具有较好的耐热寿命.
Effect of extrusion temperature on organization and properties of cable core with double-layer insulation structure
A 0.6/1 kV cable core with double-layer insulation structure was prepared through the double-layer co-extrusion process,and the effect of extrusion temperatures on its surface quality,eccentricity,microstructure,and mechanical properties was investigated.The prepared cable core with double-layer insulation structure was conducted multiple properties tests and heat-resistance life evaluation.The results show that when the extrusion temperature increases from temperature I to temperature II,the prepared double-layer insulation core has flat surface,good brightness,and lower eccentricity between the inner and outer insulation layers(≤15%),and the elongation at break of the insulation core increases from 109%to 221%.When the extrusion temperature increases from temperature II to temperature III,the surface quality of insulation core is deteriorated with distortion and shrinkage on it.Meanwhile,many different sizes of pores can be observed in the longitudinal section,and the tensile strength and elongation at break decrease to 10.7 MPa and 140%,respectively.Compared with the values of JG/T 442-2014 standard,the insulation resistance constant at 20℃,tensile strength and elongation at break before and after ageing,and thermal extensibility of insulation core after electron irradiation cross-linking are significantly improved,indicating that the mechanical properties,ageing properties,and thermal elongation properties of the insulation core with double-layer structure are relatively excellent.Furthermore,after ageing at 165℃/168 h,the elongation at break of insulation core with double-layer strucure has 98%of retention rate,indicating that the insulation core with double-layer structure possesses the outstanding heat-resistance life.

insulation structuredouble-layer co-extrusion processextrusion temperaturesurface qualitytensile property

王阳、秦轩杰、宋言

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江西铜业技术研究院有限公司,江西 南昌 330096

绝缘结构 双层共挤 挤出温度 表面质量 拉伸性能

2025

绝缘材料
桂林电器科学研究院

绝缘材料

北大核心
影响因子:0.809
ISSN:1009-9239
年,卷(期):2025.58(1)