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基于软传感器的冷水机组传感系统故障诊断及补偿策略

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冷水机组与建筑内温度控制密切相关,其内部传感器故障会直接影响机组正常运行,也会导致能源使用效率下降.因此,传感网络故障诊断与补偿策略研究对保障冷水机组可靠稳定运行和优化室内舒适性具有十分重要的意义.本文提出1种基于软传感器的冷水机组传感系统故障诊断及补偿方法.首先,建立了基于故障诊断软传感器的温度观测器,并将其与实测温度序列相结合,利用残差检测传感器故障.同时,本文提出1种综合虚警率和故障检测率的新故障阈值构建方法,实现了传感器故障的精确诊断.在此基础上,通过多传感器互检定位故障传感器.其次,针对检出故障传感器,构建补偿软传感器,利用该传感器历史正常值估计当前值,对故障值进行补偿.最后,通过实验验证了本文提出的故障诊断及补偿方法的有效性,实验结果表明故障诊断软传感器的平均虚警率为1.29%,平均故障诊断率为97.18%.故障补偿软传感器的平均绝对误差和均方根误差分别为0.030 6和0.048 0.
Sensor Fault Diagnosis and Compensation for Chilled Water Unit Based on Soft Sensor
The chilled water unit is closely correlated with the temperature control within a building,and malfunctions in its internal sensors can directly impede its proper operation,consequently leading to a decline in energy utilization efficiency.Therefore,research on fault diagnosis and compensation strategies for sensor networks is of paramount significance to ensuring the reliable and stable operation of chilled water units and optimizing indoor comfort.This paper proposed a fault diagnosis and compensation method for chilled water unit sensing systems based on soft sensors.Firstly,a temperature monitor based on a fault diagnosis soft sensor was established,and integrated with the measured temperature sequence to detect sensor faults by residual error.Meanwhile,a novel fault threshold construction method,considering both the false alarm rate and fault detection rate,was proposed to achieve accurate sensor fault diagnosis.On this basis,faulty sensors were located through mutual checking among multiple sensors.Secondly,for detected faulty sensors,soft sensors for compensation were constructed,using the historical normal values of faulty sensors to estimate the current value and fulfill data recovery.Finally,the effectiveness of the proposed fault diagnosis and compensation method was validated through experiments.The results indicated that the average false alarm rate of the fault diagnosis soft sensor was 1.29%,and the average fault detection rate was 97.18%.The mean absolute error and root-mean-square error for the fault compensation soft sensor were 0.030 6 and 0.048 0,respectively.

soft sensorchilled water unitfault diagnosis and compensationsensordeep learning

聂磊、张灿文、任一竹、吴柔慧、谭梦颖、骆仁星

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湖北工业大学机械工程学院湖北省现代制造质量实验室,湖北武汉 430068

湖北泰和电气有限公司,湖北襄阳 441100

软传感器 冷水机组 故障诊断及补偿 传感器 深度学习

2024

建筑科学
中国建筑科学研究院

建筑科学

CSTPCD北大核心
影响因子:1.113
ISSN:1002-8528
年,卷(期):2024.40(12)