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银山矿超细全尾砂精细化絮凝沉降实验研究

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银山矿全尾砂-19 μm颗粒约占 51%,属于超细全尾砂,处理过程中面临浓密脱水难度大的问题,且深锥浓密效果受到季节变化以及尾砂入料质量浓度的显著影响.因此,为提升银山矿深锥浓密机沉降效果,通过室内物化性质检测、室内絮凝沉降实验、现场半工业实验,开展了超细全尾砂精细化絮凝实验研究.结果表明:优选出的DR1030 絮凝剂,在尾砂浆质量浓度10%时絮凝剂单耗为 30.0 g/t(夏季)、33.0 g/t(其他季节),尾砂浆质量浓度 15%时絮凝剂单耗为 35.0 g/t(夏季)、38.0 g/t(其他季节).半工业实验条件下,DR1030 絮凝剂的实际单耗 34.0 g/t,与现场絮凝剂相比,低 4.4 g/t;DR1030 对应的底流质量浓度波动性更小,质量浓度更高,平均值提高 2.6 百分点;扩展度测试表明DR1030 对料浆流动性无明显影响.本次实验为提升银山矿充填质量提供了重要的工艺参数,对其他相似矿山也具有一定的借鉴意义.
Experimental Study on Refined Flocculation and Settlement Parameters of Ultrafine Unclassified tailings from Yinshan Mine
The tailings from the Yinshan Mine contain approximately 51%ultrafine particles of less than 19 μm,presenting significant challenges to the thickening and dewatering processes.In particular,the effectiveness of deep cone thickeners is particularly affected by seasonal variations and the quality and concentration of the tailings feed.In order to improve the settlement performance of the deep cone thickener at the Yinshan Mine.Comprehensive experiments were conducted,including physical and chemical property tests,laboratory-scale flocculation settlement experiments,and semi-industrial experimental focusing on the flocculation of ultrafine unclassified tailings.The results showed that DR1030 proved to be the optimal flocculant.At a tailings slurry concentration of 10%,the consumption of DR1030 was 30.0 g/t in summer and 33.0 g/t in other seasons;at a 15%slurry concentration,the consumption was 35.0 g/t in summer and 38.0 g/t in other seasons.Under semi-industrial experimental conditions,the actual consumption of DR1030 was 34.0 g/t,which was 4.4 g/t less than that of the existing flocculants.Furthermore,the underflow concentration with DR1030 exhibited more stable and higher mass concentration,which was improved by 2.6%.Slump flow measurement demonstrated that DR1030 had no significant effect on the fluidity of the slurry.This study provides critical process parameters that can improve cemented paste backfill quality at the Yinshan Mine,as well as valuable insights for similar mining operations.

cemented paste backfillultrafine tailingsflocculation settlementunderflow concentrationdeep cone thickener

丁家铎、李红鹏、宋子安、陈秋松

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江西铜业集团银山矿业有限责任公司,江西 德兴 334200

中南大学 资源与安全工程学院,湖南 长沙 410083

膏体充填 超细尾砂 絮凝沉降 底流浓度 深锥浓密机

2024

矿产保护与利用
中国地质科学院郑州矿产综合利用研究所

矿产保护与利用

CSTPCD
影响因子:0.592
ISSN:1001-0076
年,卷(期):2024.44(6)