首页|宽厚板轧机弯辊块在线修复装置的研究与应用

宽厚板轧机弯辊块在线修复装置的研究与应用

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针对宽厚板轧机弯辊块更换作业时间长、难度大等问题,分析弯辊块的损坏机理,研究解决方案.设计并应用了轧机弯辊块在线修复装置,利用连接板和套筒与压盖连接构成龙门架结构,借助千斤顶完成压盖及密封的快速拆解与更换;对柱塞及压盖定位,调整最合适吊装点,实现弯辊块柱塞、压盖及密封在有限空间内的快速拆解与更换.通过现场实践,验证该方案结构简单、操作安全方便、安装精度高,能够完成弯辊块关键易损零部件的在线更换与修复,可以有效避免弯辊块的整体更换,实现宽厚板轧机弯辊块在受限空间内的在线修复.
Research and Application of Online Repairing Device for Roll Bending Block in Wide and Heavy Plate Mill
Focusing on the problems such as long operation time and high difficulty to replace the roll bending block of the wide and heavy plate mill,the damage mechanism of roll bending block is analyzed and the solution is studied.The online repairing device of roll bending block is designed and applied.The online repairing device utilizes connecting plates,sleeves and pressure covers to constitute a gantry structure,completes the rapid disassembly and re-placement of the pressure covers and gaskets with the aid of hydraulic jacket,achieves the rapid disassembly and re-placement of the plungers,pressure covers and gaskets for the roll bending block in the limited space by positioning the plunders,pressure covers and adjusting an appropriate liting points.Onsite practice verifies the solution features simple structure,safe and easy operation,high assembly accuracy,which is capable of completing the online replacement and repair of the key worn parts of the roll bending block,effectively avoiding the overall replacement of the roll bending block,and achieving the on-line repair of the roll bending block in wide and heavy plate mill.

Roll bending block of the plate millPapid disossemblyPressure coverGassikPlungerOnline re-pairing device

张勇、栗增杰、王欢

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河钢集团邯钢中板厂

轧机弯辊块快速拆解 压盖 密封 柱塞 在线修复装置

2024

宽厚板
舞阳钢铁有限责任公司

宽厚板

影响因子:0.149
ISSN:1009-7864
年,卷(期):2024.30(4)