首页|基于AKIMA插值法的箱式烤房热流场温度与风速分析及烤房优化

基于AKIMA插值法的箱式烤房热流场温度与风速分析及烤房优化

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为研究箱式烤房热流场,掌握烘烤各时期烤房环境状况,采用AKIMA插值法对箱体温度及风速梯度进行计算,再结合数据制作云图插入建模,使得烤房热流场可视化.热场分析结果显示:1)箱体不同位置的热流场差异较大:箱体下部>中部>上部;2)烘烤不同时期热流场差异较大,具体表现在干筋期叶间隙风速均保持较高水平,同时温度分布均匀,整体温差不超过6℃,而在变黄期、定色期叶间隙风速则相对较小,温度分布不均,整体温差达到8~10℃.根据以上结果,结合实际生产情况,提出箱式烘烤优化建议:1)采用变频风机,箱式烘烤过程中可采用前120 h高风速档位(8#循环风机45~50 Hz),120 h后低风速档位(8#循环风机35~40 Hz)的方法保证烟叶烤透率的同时保留原有的香气;2)在每个箱体下方安放与地面夹角依次增大的分风板,保证各个箱体的进风量.在不同烘烤阶段,箱式烤房及箱体不同位置的热流场分布不均,但整体差距会随着烘烤进程进入干筋期逐渐变小,根据研究结果合理调整烤房设备和箱式烘烤工艺,可改善箱式烘烤的烘烤质量.
Temperature and Wind Speed in Heat Flow Field and Optimization of Box-type Curing Barn Based on AKIMA Interpolation
In order to study the heat flow field of the box-type curing barn,the environmental condition of the curing barn in each period of baking is mastered.AKIMA interpolation method is used to calculate the temperature and wind velocity gradient of the box,and then the cloud image is inserted into the model to visualize the heat flow field of the curing barn.1)The heat flow field of different positions of the box is greatly different:lower part of the box>middle part>upper part.2)The heat flow field in different periods of baking is very different,i.e.in the dry stiffening stage,the wind speed in the interleaf interval is maintained at a high level,while the temperature distribution is uniform,and the overall temperature difference does not exceed 6 ℃;in yellowing stage and fixed color stage,the wind speed between leaves was relatively small,the temperature distribution was uneven,and the overall temperature difference reached 8~10 ℃.According to the above results and combined with the actual production situation,the optimization suggestions of box baking are put forward.1)Frequency conversion fan is used,since in the box baking process,high wind speed gear(45~50 Hz of circulating fan 8# fan)can be used before 120 h,and low wind speed gear(35~40 Hz of circulating fan 8# fan)can be used after 120 h to ensure the permeability of tobacco while retaining the original aroma.2)An air distribution plate with an increasing angle is placed under each box to ensure the air intake of each box.The thermal field distribution of box-type curing barn in different baking stages and different positions of the box is uneven,but the overall gap becomes smaller as the baking process enters the drying stage.According to the research results,the baking equipment and box-type baking process are reasonably adjusted to improve the baking quality of box-type baking.

box-type flue-curingheat flow fieldAKIMA interpolationnumerical analysis

宋宗昊、毛岚、白涛、马力、李生栋、王涛、李凤丽、遆晋松、张豹林

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河南农业大学烟草学院,河南郑州 450046

云南省烟草公司曲靖市公司,云南曲靖 655000

云南省烟草公司文山州公司,云南文山 663000

箱式烘烤 热流场 AKIMA插值法 数值分析

2024

昆明学院学报
昆明学院

昆明学院学报

CHSSCD
影响因子:0.167
ISSN:1674-5639
年,卷(期):2024.46(6)