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高硫废渣催化热解高效脱硫工艺及机理研究

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对高硫废渣开展了催化热解脱硫研究.结果表明,以Fe2O3 为固硫剂,在热解温度600℃、热解时间90 min、固硫剂与废渣质量比 1.5∶1条件下,总硫去除率为 85%左右;废渣中易挥发性含硫复杂有机物转化成稳定的无机物,其中无定形硫可转化为纯度大于 95%的晶型硫;废渣热解脱硫后尾渣中残留物主要成分为硫酸钠、炭黑等无机盐;外排废气中主要成分为CH4、C2 H4 等简单分子有机物,以及少量的CO、SO2、CO2、HCl等无机化合物.热解脱硫过程主要分为4 个阶段:①非晶单质硫首先发生气化,并发生晶化反应;② 被有机物附着具有相对更稳定结构的单质硫与有机相的羟基或羧基键发生断裂,硫向外扩散溢出至大气中;③ 含硫有机相在亚甲基、次甲基位发生脱基团反应,生成HCl、H2 S和炭黑,并被固硫剂吸附转化为硫酸盐;④ 脱基团后造成氮杂环烃之间碳碳键不稳定,断裂成CH4、C2 H4 等小分子有机物,以及炭黑和少量H2,C—N/C—NHx 键断裂成NOx/NH3,C—S/C—SO3 H键断裂成H2 S、SO2,被固硫剂吸附并转化为硫酸盐.
Mechanism of Efficient Desulfurization Process by Catalytic Pyrolysis for High Sulfur Waste Residue
Based on the studies of catalytic pyrolysis for high-sulfur waste residue(HSWR),it is found that after 90 min pyrolysis at a temperature of 600℃,with Fe2 O3 as a sulfur fixation agent in a mass ratio of 1.5∶1 with HSWR,the total desulfurization rate can be around 85%.The volatile sulfur-containing complex organic matter in HSWR could be transformed into stable inorganic matter,among which the amorphous sulfur could be transformed into crystalline sulfur with purity over 95%.In the residue left after pyrolysis process for desulfurization,the main components include inorganic salts such as sodium sulfate and carbon black.The exhaust gas is mainly composed of simple molecular organics such as CH4 and C2 H4,and a small amount of inorganic compounds such as CO,SO2,CO2 and HCl.The pyrolysis process for desulfurization consists of four stages:firstly,the amorphous elemental sulfur is vaporized and then crystallized to form crystal sulfur;secondly,as for the elemental sulfur with attachment of organic matter and in a relatively more stable structure,its bond with the hydroxyl or carboxyl of organic phase is broken,leading to sulfur emitted into the atmosphere;at the third stage,the sulfur-containing organic phase is deactivated at the methylene and submethyl sites to form HCl,H2 S and carbon black,which are then adsorbed by sulfur-fixation agent and converted into sulfate;at the fourth stage,the carbon-carbon bond between nitrogen heterocyclic hydrocarbons becomes unstable after grouping,and is broken into small organic molecules such as CH4 and C2H4,as well as carbon black and a trace of H2. Meanwhile,C—N/C—NHx bonds are broken into NOx/NH3,and C—S/C—SO3 H bonds are broken into H2S and SO2,which are then adsorbed by sulfur fixation agents and converted into sulfate.

high-sulfur waste residue(HSWR)catalytic pyrolysis,desulfurizationsulfur fixation agentharmlessorganic sulfursulfate

陈浩、王振坤、朱军强、周林、李伟奇、王忠兵、胡文静、玉增蒙、周朝锋

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江西东江环保技术有限公司,江西 丰城 331100

中南大学 湘雅二医院,湖南 长沙 410012

东江环保股份有限公司,广东 深圳 518057

广东省危险废液资源化与深度处理技术研发企业重点实验室,广东 深圳 518057

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高硫废渣 催化热解 脱硫 固硫剂 无害化 有机硫 硫酸盐

广东省科技计划

2018B030323016

2024

矿冶工程
长沙矿冶研究院有限责任公司 中国金属学会

矿冶工程

CSTPCD北大核心
影响因子:1.137
ISSN:0253-6099
年,卷(期):2024.44(2)
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