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含钒钛精矿冶炼过程中钒还原行为分析

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研究了电炉冶炼含钒钛精矿过程中钒元素的还原行为以及钒资源综合回收方式.以云南某地含钒钛精矿为原料,在不同配碳比条件下进行工业级规模电炉冶炼实验,结合热力学理论分析钒元素在渣-铁相的分配及影响因素.结果表明,随着配碳比从6.5%增加至 14.0%,钛渣中TiO2 质量分数从 54.12%升高至 92.51%,钒元素被还原进入铁水的比例从 1.14%增加至 6.61%,钒元素残留在钛渣中的比例从 92.95%降至 88.17%.少量钒元素进入除尘灰,占比约 5.5%,与配碳比无明显相关性.钛渣冶炼过程不利于钒还原,主要归因于欠碳操作和低碱度渣系.含钒钛精矿在电炉冶炼中采用铁水提钒经济上不可行,建议从钛白粉精制除钒工序所得钒泥中提取钒元素.
Analysis of Vanadium Reduction Behavior in Smelting Process of Vanadium-Bearing Titanium Concentrate
Based on the study on reduction behavior of vanadium during the smelting of vanadium-bearing titanium concentrate in an electric furnace,the comprehensive recovery of vanadium resources was explored through experiments.The vanadium-bearing titanium concentrate from Yunnan Province was taken as raw material to carry out an industrial-scale smelting experiment in an electric furnace with different carbon ratios.Based on the thermodynamic theory,the distribution and influencing factors of vanadium element in slag-iron phase were all analyzed.The results show that with carbon ratio up from 6.5%to 14.0%,the mass fraction of TiO2 in titanium slag increases from 54.12%to 92.51%,the proportion of vanadium element reduced into molten iron increases from 1.14%to 6.61%,and the proportion of vanadium element left in the titanium slag decreases from 92.95%to 88.17%.It is found that there is a small amount of vanadium in dust,accounting for about 5.5%,which has no significant correlation to carbon ratio.The smelting process of titanium slag is not conducive to vanadium reduction,which is principally attributed to carbon deficiency operation and low-basicity slag system.It is not economically feasible to extract vanadium from molten iron by smelting vanadium-bearing titanium concentrate in an electric furnace,so it is suggested that vanadium should be extracted from the vanadium mud obtained after refining and vanadium removal process of titanium dioxide.

vanadium-bearing titanium concentrateelectric furnace smeltingsmelting reductionvanadium resource recoverytitanium-rich materialvanadiumcarbon ratio

王祥丁、刘军、黄翔、廖星星

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广东粤桥新材料科技有限公司,广东 茂名 525000

广东省科学院产业技术育成中心,广东 广州 510650

钒钛精矿 电炉冶炼 熔融还原 钒资源回收 富钛料 配碳比

2024

矿冶工程
长沙矿冶研究院有限责任公司 中国金属学会

矿冶工程

CSTPCD北大核心
影响因子:1.137
ISSN:0253-6099
年,卷(期):2024.44(6)