矿业研究与开发2024,Vol.44Issue(6) :165-171.

细粒尾砂絮凝沉降与均质化搅拌设备在某矿应用的研究

Research on Flocculation and Settlement of Fine-Grained Tailings and the Application of Homogenization Mixer in a Mine

任国园 石勇 李创起 赖伟 彭亮 祝鑫
矿业研究与开发2024,Vol.44Issue(6) :165-171.

细粒尾砂絮凝沉降与均质化搅拌设备在某矿应用的研究

Research on Flocculation and Settlement of Fine-Grained Tailings and the Application of Homogenization Mixer in a Mine

任国园 1石勇 2李创起 1赖伟 2彭亮 2祝鑫2
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作者信息

  • 1. 平顶山工业职业技术学院,河南平顶山市 467001
  • 2. 长沙矿山研究院有限责任公司,湖南长沙 410012;金属矿山安全技术国家重点实验室,湖南长沙 410012
  • 折叠

摘要

针对某矿山粒径两极分化的细粒级尾砂浆不易沉降、溢流水浑浊及料浆均质性较差等问题,提出了添加絮凝剂和电石渣的快速絮凝沉降方法,并利用数值模拟研究了强力搅拌机的搅拌效果.首先,通过试验测定尾砂的基本物理性质,确定电石渣的最佳掺量;其次,利用数值仿真技术分析了细粒级尾砂在强力搅拌机中搅拌后料浆的均质性;最后,利用工业试验对充填效果进行验证.结果表明:最佳絮凝剂为BKY10,最佳絮凝剂掺量为40 g/t,最佳尾矿浆入料质量浓度为10%,最佳电石渣掺量为4000 g/t;DQJ01双轴卧式强力搅拌机能将物料充分打散,搅拌效果较好,制备的充填料浆均质性高;矿山充填系统建好并经调试后,已经能正常使用,并且充填效果较好,为降低矿石损失贫化、提高矿山的经济效益及保护生态环境奠定了基础.

Abstract

In response to the issues of poor settling of fine-grained tailings,turbidity of water overflow,and inadequate homogeneity of slurry caused by polarization of particle size in a specific mine,a method of rapid flocculation and sedimentation using a combination of flocculant and carbide slag was proposed.The stirring effect of a high-power mixer was investigated through numerical simulations.Firstly,the basic physical properties of tailings were determined through experiments to determine the optimal dosage of carbide slag.Secondly,the homogeneity of slurry after mixing fine-grained tailings in a high-power mixer was analyzed using numerical simulation technology.Finally,industrial experiments were conducted to verify the filling effect.The results are concluded as follows.The optimal flocculant is BKY10,the optimal flocculant dosage is 40 g/t,the optimal tailings slurry feed mass concentration is 10%,and the optimal carbide slag dosage is 4000 g/t.The DQJ01 dual axis horizontal high-power mixer can fully disperse the materials,with good mixing effect and high homogeneity of the prepared filling slurry.After the completion and debugging of the mine filling system,it can be used normally and the filling effect is good,laying the foundation for reducing ore loss and impoverishment,improving the economic benefits of the mine,and protecting the ecological environment.

关键词

细尾砂/絮凝沉降/均质化搅拌设备/电石渣/充填体强度

Key words

Fine-grained tailings/Flocculation and settlement/Homogenization mixer/Carbide slag/Strength of filling body

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基金项目

湖南高新技术产业科技创新引领计划资助项目(2022GK4057)

出版年

2024
矿业研究与开发
长沙矿山研究院有限责任公司 中国有色金属学会

矿业研究与开发

CSTPCD北大核心
影响因子:0.763
ISSN:1005-2763
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