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加氢裂化新氢压缩机一级活塞杆断裂原因

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某石化企业加氢裂化新氢压缩机一级活塞杆发生断裂事故。采用宏观观察、化学成分分析、力学性能测试、金相检验、扫描电镜及能谱分析等方法对活塞杆断裂原因进行分析。结果表明:活塞杆断裂性质属于疲劳断裂,断裂的主要原因是一级气缸或中体已发生下沉,造成气缸与中体同轴度偏离;次要原因是该活塞杆材料的强度和冲击性能偏低,硬度偏高,缩短了活塞杆的疲劳寿命。
Causes of fracture of first-stage piston rod of hydrocracking new hydrogen compressor
A fracture accident occurred in the first-stage piston rod of a hydrocracking new hydrogen compressor in a petrochemical enterprise.The fracture causes of piston rod were analyzed by means of macroscopic observation,chemical composition analysis,mechanical property test,metallographic examination,scanning electron microscope and energy spectrum analysis.The results show that the fracture property of the piston rod belonged to fatigue fracture.The main reason for the fracture was that the primary cylinder or the middle body had sunk,resulting in the coaxial deviation between the cylinder and the middle body.The secondary reason was that the strength and impact properties of the piston rod material were low,and the hardness was high,which shortened the fatigue life of the piston rod.

piston rodmaterial deteriorationcoaxiality deviationmechanical propertyfatigue fracture

连玮琦、吕运容、何照荣、段志宏

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广东石油化工学院 广东省石化装备故障诊断重点实验室,茂名 525000

广东石油化工学院机电工程学院,茂名 525000

活塞杆 材料劣化 同轴度偏离 力学性能 疲劳断裂

广东省石化装备故障诊断重点实验室开放基金广东石油化工学院人才引进项目广东石油化工学院博士启动项目茂名市科技项目

917202122022RCYJ20052020BS0052023019

2024

理化检验-物理分册
上海材料研究所

理化检验-物理分册

影响因子:0.599
ISSN:1001-4012
年,卷(期):2024.60(8)
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