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风电齿轮箱齿轮损伤原因

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某型号风机在运转过程中,其增速齿轮箱中的三级行星轮发生严重剥落现象。采用宏观观察、化学成分分析、金相检验、硬度测试、扫描电镜分析、精度检测、使用维护分析等方法分析了行星轮剥落的原因。结果表明:三级行星轮的齿面硬度、内氧化深度、马氏体级别、残留奥氏体级别等指标均不符合设计要求,热处理质量差,降低了齿面接触强度,缩短了齿轮的使用寿命,最终导致三级行星轮齿面发生剥落现象。
Reasons for gear damage in wind turbine gearbox
During the operation of a certain type of fan,the third stage planetary gear in its speed increasing gearbox experienced severe peeling.The reasons for planetary gear peeling were analyzed by macroscopic observation,chemical composition analysis,metallographic examination,hardness testing,scanning electron microscopy analysis,precision testing,and maintenance analysis.The results show that the tooth surface hardness,internal oxidation depth,martensite level,residual austenite level and other indicators of the third stage planetary gear did not meet the design requirements.The poor heat treatment quality reduced the tooth surface contact strength,shortened the service life of the gear,and ultimately led to the peeling phenomenon of the third stage planetary gear tooth surface.

third stage planetary gearpeeling offtooth surface hardnessdepth of internal oxidationmicrostructure

孟高强、燕友增、曹奇、李瑞君

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明阳智慧能源集团股份公司,中山 528400

三级行星轮 剥落 齿面硬度 内氧化深度 显微组织

2024

理化检验-物理分册
上海材料研究所

理化检验-物理分册

影响因子:0.599
ISSN:1001-4012
年,卷(期):2024.60(9)
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